SAV205DAWW Maytag Washer - Instructions

I first unplugged the washer. I removed the 2 screws that hold the front panel and removed the front panel, they are located at the very bottom outer edges of the front panel.
I then removed 4 of the large springs that are attached to the drum, this washer has six but I only removed the front 4. Removed the two hoses going to the water pump and drain hose, removed 4 bolts that attach the motor to its mounting bracket. Unplugged the wiring harnesses going to motor and what looks like a capacitor mounted to the side of the motor.Then I removed the drive belt. ( when the machine would first start to spin it would make a clacking noise which ended up being a chunk out the the drive belt causing the belt tenshioner to slap causing that noise and letting the drum spin during the wash cycle. So far very easy. I then removed the motor and when it is disconnected you can then remove the water pump. Three hex head bolts need to be removed and it pulls right off. I then removed the six bolts that hold the brake pads in place. I applied silicone grease to the new brake pads and installed them. The pad at the back of the drum was very hard to line up with the holes. I used a very small screwdriver to line up the disc brake mounting holes to get the bolts started and it worked fine. I then put it all back together and it works great. I have to add that I have been an auto mechanic for 28 years and not to brag but this is not your average repair job.

Unplugged washer then took back off control panel. Removed clamp and tube from pressure switch. Pushed in tabs with a screwdriver and lifted top. Removed clamp and broken tube. Put new tube in place and tighten clamp with nutdriver. Closed top and put other end of tube on pressure switch with clamp. Put back on control panel and plugged in. Clamps are to big for application but do work. So far so good!

took off 2 bolts
on front panel (at the bottom). removed the spring tentioner.
next i spun the belt around until it came off
the pullies.
Then i removed 4 bolts holding the (pump and motor) spun this around to expose the pump screws(4) Took off the pump and did the same inreverse order except i put a new belt on also...
Good LUCK!!!

Overall, this repair should have been quite easy. The problem was removal of the old seal nut assembly. It was a bear to remove, and ultimately I had to surgically remove it from the washer in pieces. Unfortunately I broke the outer tub (plastic) in the process of getting the nut off. Once I had the silly plastic nut off, and the tub repaired the balance of the repair was absolutely easy.

My summary: This repair is really easy IF the plastic seal nut assembly comes off easily. If it doesn't budget easily, go ahead and chip it apart to get it off, being careful not to damage the threaded part of the agitator shaft. The new one will completely replace the chipped away nut.

took off the front cover.
disconected the wiring from moter.
removed the motor.
replaced the brake pads one at a time used a flat screw driver to spred the plates apart.

The Plasatic Helix Drive Lup
took bolt at the botom of shaft off
this released the Helix drive lug.
took old lug off and inatalled new
replaced bolt and washer.

First remove the bottom front access door. The helix drive nut and pulley were both chewed up. I pushed the pulley up into the brake assembly to make sure it released properly. Mine released and the drum spun freely (I had my 8 yr old assistant turn the drum first). The helix nut turned with the drum so I assumed the transmission was good to go. Once my drive nut and pulley came in (two days), [UNPLUG WASHER AND DISCONNECT WATER] I took the top front cover off and lifted the top up and back on it's hinges. Next I disconnected the motor wiring harness, the bleach tube, the fill hose, the six drum springs, and the drain hose from the pump. Pulled the drum out of the shell and flipped it upside down. I took off the helix drive nut and removed the 8 bolts that hold the "milk stool and bearing assembly" and motor to the drum, also 2 screws that go into the plastic reservoir. I raised the milk stool enough to get the pulley out. (Belt was good) Put in new pulley and pushed the milk stool back down. (I was careful to keep the bearing on the shaft splines). Put the belt back on the pulley and idler. Put in all the bolts and put back together in reverse order. I recommend starting with the back drum springs, that's how I did it and it was easy. About an hour. Good luck.

I removed the front cover to gain access to the motor. I saw that the belt was starting to get chewed up so I removed it. While looking at the schematic on Parts.com I noticed the Idler Pulley Wheel was much larger then one currently on the machine. I ordered that also in case I needed it. I needed it. Once I replaced the belt and the pulley the machine ran better then ever. Originally I thought I just needed the belt but thanks to Parts.com I realized I needed a little more. Thanks.

Remover agitator/Auger assembly. Install new agitator/auger assembly. Washer still would not agitate. Called repairman and found the transmission was bad. Fortunately transmission was still under warranty. 10 year warranty on transmission.

replaced timer and pull knob. easy and work great.

I searched "sav2655aww repair" (my model number) on the internet, and found people who had the same problem - and did the same repair. Some put up very detailed instructions.
Anyway, with instruction, it was a pretty easy job. Remove the front panels, disconnect the hoses from the water pump, unplug the electrical connector from the motor, remove the 4 bolts that hold the motor mount, and slip off what was left of the belt. To replace the belt, I also needed to temporarily remove the water pump (3 torx screws) from the motor, because the belt snaked in between those two parts. Once replaced, I remounted the motor, slipped the belt over the main wheel (under the tub), set the belt tension wheel to take up the slack, and reattached the hoses and wires. Surprisingly, the belt replacement took care of the noise (the whole unit would sway out and repeatedly hit the front panel during a wash - I suppose it wasn't agitating or spinning correctly). Works like new.

Unplug the washer to prevent shock while handling motor. Remove the front botton access panel. Move the drive belt off the idler pulley to provide slack to move belt off the other pulleys. Note position or take picture of belt position before removal to aid in getting it in the correct position for reinstallation. Move the hose clamps up the hoses far enough to remove the hoses from the pump. A towel is handy here as there is still a little water in the hoses and pump. Remove the four bolts holding the motor bracket to the bottom of the washer. The wiring to the motor does not need to be disconnected. Rotate the bracket with motor and pump attached so that the assembly is horizontal and the pump is to the right hand side. Use the torx bit to remove the bolts holding the pump in place. Install the new pump, being careful to get the drive belt in the proper position while doing so. Do not over tighten the bolts on the new pump since it is plastic. Rotate the motor bracket back to its original position and install the four bolts. Get all four bolts installed loosely before tightening any fully to insure the bracket is aligned properly and none of the bolts will be in a bind. Once the bolts are tight, put the drive belt on the small pulley and then work in around to position on the large pulley. Position the belt back into its position on the idler pulley. Put the hoses on the pump as far as they will go then slide the hose clamps back into their original position. Replace the bottom access panel and plug the washer back in.

Unplug washer form the electrical outlet. Remove cap on timer knob, then remove keeper (expansion button) to release the knob, knob will not just pull off without these steps. Remove the 6 screws on the upper cover, lift off cover, unplug timer and remove the one screw, depress tap, remove timer. Install new timer, reverse the above steps. Timer will still install fine if it comes in with one tabs broken off.

Brake pad kit does not come with installation instructions even though it says it does. Remove bottom front panel from washer. There are three brake pads. One of mine (the right one) broke into three pieces and was found on the bottom of the washer. This is how I identified what was wrong. Run the washing machine on the handwash extra light cycle (you could use another cycle, I used this one because I believe it is the shortest), there is a point in the cycle where the disk clamping the brake pads separates from the brake pads and allows you to remove and replace the pads. During other parts of the cycle, the disk is clamped onto the brakes and you could not remove or install a brake pad. I removed the two black hose on the bottom right to get to the right brake pad. Have a 2 gallon bucket ready to collect the water if you did run the washer as above. With difficulty, I was also able to reach around the back side of the right brake pad. I used a socket wrench set. I then removed and replaced the left brake pad. I left the rear brake pad in place. I was not able to get to it.

The washer is four years old.
This is the second time I needed to replace this same drain hose on this same washer since I had the machine
There is only my wife ant myself maybe, 2 -3 medium size loads per week - why I would have two drain lines develop the same problem in almost the same location in two years is disconcerting
There must be a design problem with the clear plastic hose - Suggest Maytag go to a thick walled rubber hose
The hole is alway inside the washer on the bottom just after the hose bracket - I suspect that something rubbing causing a small pin hole to develop - when the condition first starts it is very difficult to located -There will be water under the washer
Run the washer and discharge the water - to locate

The replacement must be made through the lower front removable panel - and is easier to do if the pump return hose is also disconnected from the pump

Be very carful with the thin wall replacement hose - very light weight plastic - do not pull across the floor of washer - it could easily get damaged

Your company did a get job getting the part to me - The Fed Ex track system was great
I could tell exactly where the delivery was al all times -

I suggest if you are replacing the pump, order the belt at the same time, you must remove the pump to replace the belt.