DG91 Maytag Dryer - Instructions

Graet

Upon receipt of part, just loosened 1 fastener, slid igniter forward and out....unclipped wire connection and replaced... Could not have been easier. Be careful not to overtighten fastener when replacing. Description and pictures made for very easy selection.

The directions provided to modify the gas valve were very clear. Getting to the gas valve I was on my own. Taking the top and the face off the dryer, once I figured out that there was no reaching the gas valve from any of the access ports on the back, was the only way to access to the gas valve. If you have worked on any other dryers, this modification was definitely doable.

I removed the cover from the control panel, took out the schematic, removed the rear cover by the motor, followed the schematic, powered the heater by taking the blue hot leg wire off the right side of the switch and touching it to the black lead for the heater on the left side, and I could hear the heater power on. Since bypassing the motor start switch powered the heater, I ordered the part. When it came, I installed it in about 5 minutes and the dryer worked perfectly.

Undid two screws in lower front of dryer and popped off front. Removed screws holding lint screen duct and brackets supporting tumbler and removed duct and tumbler quite easily. Pulled, cleaned and oiled rear rollers, replaced front glides, and thoroughly cleaned exhaust duct of lint. Put new belt into position on the roller before sliding tumbler back in, then pulled belt over tumbler as it went in. Be careful to follow belt path directions correctly.
Key to this repair was obtaining the parts so easily from Parts Select.com. Ordered at 2pm and had them 2pm the following day. Unbelievable! These machines are relatively simple to keep running when the parts are available so easily. Thanks for great service.

My Maytag gas dryer model MDG7600AWW is about 12 years old. Everything else works fine except it takes 4-5 drying cycles instead of 1 to completely dry my clothes properly. The flat igniter was simply cracked but not broken so it only worked some times. My gas dryer igniter and the 2 ignition coils work hand in hand so I replaced all 3 parts. The ignition coils provide a solid and consistent power supply to the igniter for proper burner tube function. Disconnect power cord from wall outlet. Shut off gas supply by turning the wall gas valve off. Remove 2 small philips screws to detach front panel door from dryer frame. Remove 2 additional philips screws on left front side panel inner door frame. Gently pull front dryer panel off beginning at top and put it aside. Igniter and the 2 ignition coils are plainly visible and easily accessible at bottom right corner of dryer. Igniter is attached to the burner tube and facing into the heater housing assembly. The 2 ignition coils are attached just above the gas valve on the rear of the burner tube. The ignition coils are simply attached to the rear of the heater tube with one bracket using 2 small philips screws. First, disconnect igniter plug wire harness. Next, I recommend using a small open end applicable size wrench (5/16 perhaps) to remove attaching igniter screw. A small 1/4 ratchet with applicable socket size may also be used. Handle the igniter only from the white ceramic part when installing. You don't have to completely remove the igniter screw from the burner tube. The igniter has a white ceramic horse shoe shape slot in which the attaching screw goes through for tightening to the burner tube. Just unscrew generously for removal and replacement of the igniter. Do NOT over tighten igniter screw as the white ceramic plate may break from over torqing. Reconnect igniter wire plug harness. The igniter part I used was PartSelect Number PS373025. Next, remove the ignition coil bracket by unscrewing the 2 small philips screws from rear of the heater tube frame. Remove only 1 ignition coil at a time by removing the wire plug harness and simply lifting upward. One coil will have 2 prongs while the other has 3 prongs so you can't go wrong when reconnecting the wire plug harnesses. I used the PartSelect 'M' Series New Style Coil Kit (2 coils included)which was PartSelect Number PS334310. Replace the front dryer panel back. Attach the front door to the panel and dryer frame using the 2 philips screws. Attach the 2 left side inner door front panel philips screws to dryer frame. Turn on the wall gas valve. Reconnect power cord to wall outlet.

I had replaced belt, but the noise continued. Ordered new rollers and washer. Removed the front panel by tipping the dryer back against the wall and removing two screws at the bottom of the panel. Tipping the dryer makes it easy to remove the front panel. Removed the front drum support by removing four (4) screws. I was then able to just move the drum enough to have access to the rollers. Didn't even have to remove the belt. Replaced the rollers. Needed special pliers to remove and replace the retaining rings. Put the drum back into position and mounted the front drum support. Tightened four screws and then put the front panel back on. Plugged it in and tested it. Problem solved. Took about 35 minutes. Thanks

I didn't think it would fit as it looked bigger then the old one, I called the service department and they were very helpful. They made note of the fact that I had called with questions in case I had to call again, but it worked, and no one laughed at me. It was very nice of them. Thank you for all the help

Turn off circuit breaker or unplug. Remove two screws 4 inches from bottom front panel of cabinet with stubby phillips head. Pull panel towards you about 30 degrees; then wiggle it down, to free two steel spring clips holding it to cabinet. Pull off red and yellow wire from door switch. Now set front panel aside. Blower assembly is facing you at lower left. Open the housing by removing six small screws from cover and one attached to dryer base. Remove spring clip from end of shaft. (A circlip pliers helps to prevent it from springing off somewhere.). Squeeze spring retainer surrounding blower wheel shaft with regular pliers, and wiggle the blower off. Replace in reverse order. Be sure insulation around blower wheel housing seats properly into front panel. This keeps the hot air flowing up past the lint trap.
Easy job, about half hour. Mine took longer, because I had removed the belt and drum, thinking the noise came from bad drum support rollers. It was just the plastic blower wheel shaft seat, which had worn itself round. Cost $20 (including shipping) and my 29-year old Maytag is as good as new--at least for now.

first i turn the gas and power off then removed the
old coil and reconnected the new one. the dryer is as good as new. the delivery time on the parts was great.

FRED KENNEY SR

It took me a lot longer to plan the repair and decide to do it than to do the actual work, knowing what I know now, and having the parts, it would take less than half an hour. As there are no repair manuals available, it took one of these reports to give me the confidence I needed to proceed.
I first found out how to open the front (only two screews on the underneath part of the front cover) and opened it to hear the noise, (just put the cover to one side while still connected to the door switch),,,,, sprayed some WD40 all over the place and the noise went away temporarily (DO NOT DO THIS as the oil will burn off on top of heater unit and smell and smoke). I replaced the roller that the drum sits on (above the heating unit) to the right of the drum and the belt. You need a special tool that fits into the little holes in the ring retainer, I got it at Lowe's ($20 +/-). It is a Channellock plier that opens when you squeeze, you have to change the points (comes with it).
So, here is the squence: remove the front panel, disconnect the swhitch (it took some pulling), set aside; remove front drum assembly (only four screws looking at you) and it comes right out; the Drum is light and comes right out as well, it just sits in a dry channel. The belt will fall off.... take the retainer ring off the roller with the special tool... remove roller and replace with new washers (one on either side) replace the ring retainer (recommend getting new one) with same tool. If you remove the small panel in the back of the washer it is very eassy to replace the belt.... I did replace it although the old one looked almost new .. instructions and a diagram come with the parts you buy here by the way... which they should say... place belt on drum per instructions (solid side down), put belt inside the chanell on drum (it will climb to the correct position by itself) put on drum front cover to hold drum in place, and then sting belt on pulley from the back of the dryer. (diagram comes with belt otherwise look at it before taking off the drum) Replace front panel (after reconnecting switch) and you are off (if you want to test without the front panel you have to touch the switch wires to each other (use tape) and do not do plugged in...
After much anxiety but not that much work the dryer runs great and is as quiet as new.... I took the parts off before ordering by the way.... the order came within three days... I am happy to have PartSelect.com .. Maytag had not clue this model even existed.... Thanks

Unplug the dryer and pull it away from the wall so front and back can be accessed. Remove front panel. Remove front drum support. Remove rear access panel. Disengage drive belt from idler wheel. Make careful note of course of belt and which side is "outward". Remove drum through front. Remove Rollers using circlip pliers. Remove nuts behind shafts. Remove shafts. Clean-up area and parts before re-install.

Install new Shafts and nuts. Grease shafts. Install new Rollers, washers and clips. Drape drive belt over drum while reinstalling from front. Remount drive belt over drive and idler pullies from the rear access. During this step it helps to have a helper to position the belt around the drum in correct fore/aft position, lying flat and without twists, smooth side against drum. Install front drom support. Rotate drum to seat belt before closing up. Install rear panel cover. Install Front panel. Plug it in and turn it on for a test.

There were two screws to remove the front of the dryer. Then 4 screws to remove the front drum support. Remove the drum. Then one nut each on changing the back drum support rollers. Assemble the drum and front support in reverse, and door front, don't forget to put the new drive belt ovre the drum. Then from the rear panel opening, one screw to change the idler assembly. Easy

I took the access panel off the back, realized that belt was in very bad shape. Ordered a belt when I got that changed I put it back together and it still had a clunking noise. Found out that the blower wheel was rounded off where it goes over the shaft. So to change that I took the two front screws off, then the four hex screws off of the tumbler guide. There were eight or so screws over the blower wheel, took those out and the clamp on the blower wheel then used the snap ring pliers for the snap ring, then changed the wheel. Problem solved. This website is very helpful I would not have attempted to fix my dryer without this website.

easy even for an old man. Simply removed igniter bracket inside access door on the front and installed new part. Flex drive nut driver and 1/4" socket was all that was needed. Saved me a lot of money and time without the 25 year old dryer.