TC407W Jenn-Air Trash Compactor - Instructions

Very simple, changed the gear, adjusted the drive and tested. Very straight forward.

Followed PartsSelect instructions, the Compactor was appoximately $1000. when I purchased it. The kit was $26.14. I will forever be a customer of this company. Thank you, Brian

Laid appliance on side - removed top sheet metal cover and bottom sheet metal cover. Broken delrin ring gear was on bottom of bottom cover (housing). Gear had broken off of its hub, which also was the sprocket chain drive for both acme screws driving the compactor platten. Motor had to be loosened so that the chain could be removed from the old sprocket hub, and the new delrin ring gear - with new sprocket hub attached - could be mounted on its fixed spindle. With new delrin gear/chain sprocket mounted, the motor had to be spaced and tightened to allow 0.010 inch lash between the gears. The only instructions included with the new gear was how to do this - by placing a piece of paper in between the pinion gear on the motor, and the new ring gear, and then tightening the motor into place. This was done, the sheet metal covers were re-installed, and the compactor works just fine. There is a design flaw in the original (KitchenAid) engineering of the gear, however, and I expect that in the next four years this will probably happen again.

Thanks to Parts Select and their detailed instructions it turn out great! Replacement Parts fit Great!

Took out old gears replaced with new very easy with your dirictions.

replaced the large gear and put it back together.

Removed panel and replaced it...

Took the bent one out, put the new one in. The repair was not the story, the story was that we ordered the part on Monday afternoon and it was delivered on Tuesday! And the shipping was less than $8.00. Fresno to Elk Creek in less than 24 hours for that price was amazing!

I took the hex screws out with a nut driver and then punched out the role pin in the pinion gear (the little gear) and replaced it along with the large gear, less than 15 minutes. I was surprised how fast (day and a half) the parts were here.

I removed the unit from under the kitchen counter by first pulling the trash drawer all the way out and lifting it out of the track and setting it out on the floor. I then slowly pulled the compacting unit out and unplugged the cord from the electrical outlet. With the entire unit out in the floor I took a nut driver and removed the screws from the top plate and the screws from both sides at the bottom of the front housing. This allowed access to the directional switch. Two screws on the right side of the switch have to be removed to remove the switch along with two holding plates on the left side of the switch. The switch can then be accesses for removal. Several wires are attached to the switch and should be removed one at a time and installed to the identical identical location on the new switch. The new switch can then be installed by aligning the holes and reinstalling the holding plates. When this is done the front frame and top plate can be replaced with the nut screws. Plug back into the electrical outlet and see if it works. In this case it did exactly what it was doing before I started. So either I did not reinstall the directional switch properly or I am in the one percent rather than the 99 percent that should successfully solve the problem as suggested in the trouble shooting guide. I will now recheck the installation of the directional switch nd then check the bottom of the unit to see if the gears or chain drive are broken .

Pull unit from under counter (Held in place with 2 screws) Use nut driver to remove top and front panel. (I didn't remove the control panel from the front panel which probably made access more difficult) Locate the directional switch near the top of the unit and remove two screws, being careful not to lose a small metal plate into which the screws thread (similar to a Tinneman nut). I moved the wires one at a time from the old switch to the new as I am color blind and have trouble with wire colors. Fit the new switch in place, being sure the switch lever is positioned against the metal tab that operates it. Screw the switch in place and then reassemble the compactor.

I read the Parts Select trouble shooting guide which indicated that 99% of the time the problem was with the Directional Switch so I ordered one. I pulled the unit out from under the countertop, unplugged the electrical plug from the outlet and took the trash tray out of the unit and set it aside. I took the top panel off with the nutdriver as well as the front panel along with the handle of the power switch. Better access to the Directional Switch can be made by removing the compacting unit. This can be done by sliding it up out of appliance and setting it aside. I used a phillips screw driver to unscrew the two screws on the right side of the switch and the two thin compression plates on the left side which hold the switch in place. I then carefully removed the contact wires from the Directional Switch one at a time and placed them on the new switch in the proper locations. The switch can then be reinstalled with the screws and compression plates. The compacting unit can then be loaded back into the appliance with the activating bracket to the front, BUT be very careful that the arm on the Directional Switch is out of the way when it is slid back into place and be sure that the bracket that activates the Directional Switch is facing the switch in order to send the message to the On/Off Switch to stop the motor when the cycle is completed. The bracket on the front of the compacting unit will force the thin arm on the back of the switch to activate a relay button that is supposed to tell the Rotary switch to shut off the motor and stop the cycle. The front panel and the top panel can then be reinstalled. I checked to see if it solved the problem before putting it back under the countertop. I had to tape the black cutoff switche on the front and on the inside of the container compartment to accomplish this. I then plugged it in and turned the Off/On switch. The unit cycled down and back up but did not shut off and the same noise came from one side at the bottom of the unit. I unplugged the unit and turned it on it's side and removed the bottom plate to inspect the gears and drive chain belt. All the gears and the drive belt were in good condition. So that was not the problem either. That left the Rotary Switch to be the faulty part. I then had to order the Rotary Switch Kit and wait for it to arrive which it did in a short period of time. The old switch was removed by pulling off the handle then using needle nosed pliers to loosen the ring nut that holds the switch in place. This released the old Rotary Switch from the front frame. A flat head screw driver was used to release the wires from the terminals on the switch and place them on the new switch. As per the instructions with the switch kit, the hole for the threaded end of the switch to fit through the hole in the front plate needed to be enlarged. The instructions tell you to use a 9/16 inch drill to carefully enlarge the hole size. Since I did not have that size drill bit, I used a small rat tail file to enlarge the hole. I placed the threaded end of the switch through the hole in the front plate and tried to screw the ring nut back on to the threaded end of the switch. The threads did not pass far enough through the front plate to allow the ring nut to thread and hold the switch in place. I found that there were two plastic ridges on the back side of the front plate that did not allow the threaded end of the switch to fit far enough through the hole to attach the ring nut. I then had to take the front plate off and used a chizel and hammer to carefully chip off the ridges so the theads would fit through the plate and allow installaton of the ring nut. The wires could then be placed on the Rotary Switch, ring nut installed and tightened, the front panel replaced and the top plate reinstalled and the unit tested. This time it worked and the trash compactor was plugged in and shoved back in place under the counter top. Now for the rest of the sto

Ordered part and received it in two days. Unplugged the compactor from wall outlet. Removed two screws holding control panel in place, marked proper wire location on rear of panel, disconnected push-on terminations from start/run switch. Removed knurled nut holding start/run switch onto the control panel and substituted the new switch. Reassenbled everything in reverse order to disassembly and plugged power cord back into the wall outlet. No further work required.

I removed 3 screws from the back and 2 smaller screws from the sides. I removed the broken handle, installed the new handle and inserted the 3 screws. The 3 screw hole aligned perfectly. The replacement part did not have predrilled holes for the 2 side screws so I drilled the holes and inserted the 2 smaller screws. Job done in short time.

took longer to pull it out and put it backunder the counter then to pull the panel take the chane gear & drive gear off and put it back together