DG110 Maytag Dryer - Instructions

Turned off breaker, then unplugged it anyway. I need some room to attack this old dog! Pulled out of its hole beside the washer and went to work. Opps, don't forget the flexible vent, I broke it off about a foot from the dryer. Four screws on back, lower right to remove acccess panel. Next two screws under front panel, pull bottom out about a foot and it unclips at top. Read the 5 repair stories about replacing the motor as I took everything apart, all were helpful. Had to put motor in a vise to loosen set screw on pulley, lucky I had a 3/16 allen socket, that was the only hard part, unless you count getting screws out from under the freezer where I kicked them. Be careful. Still ended up with belt in v-groove on back part of drum (where it does NOT go) so had to reach in from front and pull it out about 4 or 5 inches. Things a quiet now and I am a hero around here. Thanks for the good help fellows.

If I had waited until I reviewed the pack-up date that came with the part, the disassembly would have gone much faster. The part arrived in record time, several days before anticipated. Outstanding website, parts and repair experience!

After taking one last look through the access port prior to ripping the back off the dryer in order to access the heat exchanger fuse, I noticed I had inadvertantly un-plugged the gas solenoid. I reapplied the plugs to the solenoid and, voila, I had flame.

I am thankful to know I have a source in case I encounter other appliance problems, though. This one was a no-brainer but the next one might be more difficult. Thank you.

I followed the videos on your website, but had to clean 30 years of dust and lint out in the process. Cleaning took the longest time.

I didn't. Don't know how to get to light bulb to change it for this specific model

Removed and replaced both the thermostat sensor and the ignitor. Tested thej dryer and it worked. Replaced the front panel and it was good to go.

No big deal about replacing a lint filter , take the old one out and put the new one in.

Replaced all the parts per the very good video provided on the website.
I recommend watching the video very closely several times. BE SURE THE BELT IS NOT IN THE DRUM'S GROOVE. The video mentions this very very briefly; I caught it on my third viewing. If your belt is not the correct location, it may still turn the drum for you - and eat the belt up in about an hour.

After replacing the cycling thermostat failed to fix the problem, I jumped the Dampness sensor, overtemp sensor and flame sensor - no change, flame went out after 15 to 30 seconds. Ordered the replacement coils for the gas control and reconnected all sensors: solved!

No manual on this so had to remove about 12 screws to figger out disassembly,after locating the right ones[front]the job was easy.Remove front plate,remove drum bearing,remove blower front cover,remove snap ring,remove broken fan,clean fan shaft,slide new fan onto shaft[there is a flat in the bore of new fan]instal fan retainer on stub of fan,reinstal snap ring,reinstal the rest of the parts,test drive system[all sat]The part was exactly as ordered,thanks,Jim Thompson

1. Removed two screws from front panel.
2. Removed panel.
3. Removed four bolts off tumbler face.
4. Removed face.
5. Removed drum and belt.
6. Vacuumed.
7. Replaced idler spring assembly.
8. Replaced drum.
9. Replaced belt.
10. Rotated drum to make sure belt was properly seated.
11. Replaced tumbler face.
12. Replaced front panel.

I opened the back acess panel and started the dryer. Looking at the motor and idler pulleys it was obvious by the frequency of the squealing noise that it was coming from the idler pulley.
I pulled the retainer clip and tension spring from the idler pulley and removed it. I applied some grease to the shaft and reinstalled the idler pulley.
The squeal was gone confirming that the pulley bushing was dry. I ordered the new idler pulley and when it arrived the next day I cleaned the grease off of the shaft and installed the new idler pulley. Problem solved.

Installation of drum support kit was difficult because my snap ring pliers would not fit in the snap ring holes. Had to use pliers and screw driver to get them off and to put them back on. That took much patience and time. Installation of front guides was a bit difficult because the rivets were loose and turned when trying to drill them out. Also they were bigger and I needed a larger drill bit than the 1/8 told about in the video. Used drill, screw driver and pliers to get the rivets out. Also took more time and patience to do this. Belt did not need replacement but felt it a good idea to do it as long as I was in there. Belt installation was easy because my dryer has a rear view opening and I could use it to thread the belt. Tried it from the front as shown in the video just to see if I could and found it impossible. Could not even get my hands to hold the belt. Also vacuumed out 20 years of lint and dust that was inside the dryer. The videos were excellent in showing what to do and how to do it. Not sure how well I would have done without them.

The repair video is terrific and many others here have thoroughly described the steps involved to replace the drive motor.

The biggest hurdle for me was that the motor came with a new switch that required a different wiring configuration. No wiring diagram was included. Several others had posted questions about wiring in the Q&A and unfortunately PartSelect kept copy/pasting the same confusing and incomplete answer over and over:

"The Yellow goes to T6, Red to T5 Black to T2, blue to T1 and the white you will remove the blue jumper lead between the switch terminal 4 and 1/4" protector tab, connect the grey harness lead to the 1/4" protector tab."

Reading that doesn't tell me what to do with the white wire, doesn't address that my blue and white wires were crimped into the same connector from the factory, doesn't address that I had 2 black wires crimped into the same connector from the factory, and doesn't address a factory ground wire that connected the frame of the OEM motor to the bracket that the motor sits in.

With all the other excellent info supplied by PartSelect, this was surprising and frustrating. The sales dept ignored an emailed question from me, and the Q&A section didn't allow me to post a question.

Searching the internet, I found a wiring diagram on aceappliancesd dot com that addressed my dryer's OEM wiring configuration. Here's what I ended up with:

TI - Blue and white, crimped together into a single connector
T2 - Black & black, crimped together into a single connector (the wiring diagram I found said this should be black & brown, but they both look black to me)
T5 - Red
T6 - Yellow
1/4" Thermal protector tab - Grey (from the harness)

The new motor switch had a grounding tab with nothing connected to it. I removed the screw holding that tab into the switch and connected the (also grey) OEM short ground wire from the motor frame to the mounting bracket.

I had to cut 2 of the pieces of tape holding the OEM wiring harness together in order to get enough slack for all the connections to reach. If you do this too, make sure all the wires are still clear of the moving parts and the hot bits. You may need to retape the wires together at a different location to keep things tidy.

I also laid the belt over the drum and put 2 pieces of tape over it to hold it in place while I got the drum positioned, then I reached through the back access panel to loop the belt around the motor pulley and idler. Once that's done, just reach over the top of the drum and peel the tape off. I found that much easier than trying to loop the belt by reaching through and past the drum.

Disassembled per instructions. Additional time used to clean inside unit.. Its much easier to install belt on motor pulley and tension pulley ( Roller) from rear access panel. Also ensures proper belt alignment on all items.