CG205W Jenn-Air Cooktop - Instructions

Contacted customer service via email. Included a description of the problem as well as a photo that clearly showed that the Front Burner Assembly was, in fact, NOT an assembly when it arrived.

Nobody even acknowledged my email.
This was a $140 assembly.

Never again will use these guys for repair parts.

I had an appliance repair rep do the replacement. He made it look relatively easy.
The repair man first turned off the breaker to the range and confirmed there was no power to the range.
After lifting off the range top cover exposing the burner igniters, he unhooked and removed the igniters. He opened the lower oven door exposing the screws which hold the front knob plate in position. He took those out. After loosening the knob plate he was able to unscrew and raise the inside cover which exposes the wires and the spark module.
My spark module was located in the front left corner area tucked a little under the knob plate. That is another reason why he had to loosen the plate. The replacement part was a universal part so he had to do a little work on the wire connectors but it only took a couple of minutes. Once he configured the wire ends, he was able to plug in the new spark module and put the top back together again.
The repair man knew exactly what to do and made it look relatively easy. I did not want to tackle this problem because I did not know exactly where the spark module was since some models have them in the back of the oven and the oven has to come out from the wall. Also, the wire connections had to be worked with a little and he knew exactly how to do that.
The repair man took about 45 minutes from beginning to end with most of that time spent getting to the part and putting it back together. The replacement itself took only about 10 minutes.

I first had to purchase the replacement motor which was quoted from a high of $236 to a low at graingers of$100. 00. The counterman at graingers removed the blower fan from the motor for me with a special long handled allen key. I then degreased and cleaned the blower fan. I had to cut off the screws on the motor and replace the 3 motor isolators and the urethane foam around the motor. I had to thread the 3 wires from the new motor through the bx cable from the old motor and reattach the fan to the motor. Anyone wanting more detailed informatioin may contact me at:mablume@optonline. Net

removed 2 screws to access the ignitor. Discinnected the wires from the old ignitor and slid the old ignitor off. Installed the new ignitor and attached wires.

The Model number could no longer be read clearly on the stove electric grill with a down draft vent system, so all I had was the size and looks of the old grease/air filter. I was very happy to come across Parts Select by way of an amazon.com search. Their web site's design and the parts pictures with detailed descriptions made it easy to find exactly what I needed. The grease filter fit perfectly in no time. I have successfully used my cooking grill again.

Since the other three burners sparked, I traced the problem to the switch on the valve shaft. To replace, (after unplugging the power cord) I pulled off the knobs, removed the two screws on the valve cover (inside the downdraft vent) and pulled the switch up the shaft to remove. I transferred the spade terminals to the replacement switch, oriented and installed.

The lids are fastened to the underside of the unit by rivets....3 to each lid.
I used a cordless drill and small drill bit to drill through the rivets to remove the old lids and remains of the rivets.
The new lids are easily fastened back using a rivet gun ( about $20 in Lowes) using small 1/8th aluminum rivets.
No real problems.
1 thing to note is that the drill bit will pass through the old rivet by about 1/4 inch before it comes up against the upper level of the BBQ floor so do not drill any deeper.The aluminum rivets are easy to drill through and you will easily feel when the rivet is drilled through.

blower wheel was caked with dried grease clumps; replaced blower wheel, urethan foam and 3 motor isolators; blower/fan no longer vibrating cooktop.

None of the surface burners (two Uni-burners) would light without using a match. I first ordered two replacement PS2089818 top burner spark electrodes. I replace one which was very easy - the electrode just clips into the burner - and I traced the wires down to the back bottom of the stove where I found they plugged into an ignition module. The new electrode didn't help, but since all four burners were out it made sense that the ignition module would be the problem and not the two separate electrodes. So I ordered a new ignition module. It plugged in easily with the terminals well marked like the original. I put the original electrode back in and all four burners now light properly with the desired "tic tic tic" sound with the knobs in the "high/light" position.

disassemble housing and remove fan and motor. Reatach fan to new motor, connect wiring, place gasket around motor and reassemble.

I removed the burner knobs, unscrewed the 2 screws and removed the cover. I pulled the old switch off the stem and removed the wires. I reconnected the wires to the new switch and pushed it in place on the stem. After checking to make sure the new igniter switch worked, I replaced cover tightened the 2 screws and replaced the knobs. Job done in 5 minutes!

Unplug and pull range away from wall.
Remove metal panel from back of range by using nutdriver to remove 4 screws.
Use phillips scewdriver to remove 2 screws holding old spark module.
Unplug 4 wires from spark module and note placement of wires for reinstall.
Install new module by reversing procedure.
Slide range back against wall and plug in.

Entire process took less than 30 minutes.

NOTE: Spark Module received from partselect.com did not match old part exactly. The screw holes on the new part did not line up with screw holes from old part. I reinstalled new part with just 1 screw. Was told by partselect customer service that the part I received had been substituted and would work fine. It does work but it did not fit correctly.

The 15-year-old Jen-Air stove started smelling really bad. I thought it was a dead animal stuck in the exhaust tube which runs under the floor to the outside. I flushed it out with clorine bleach, but it was still bad. It turned out to the be the grease filter. I washed it every week in the diswasher, but it just was not enough to get it clean enough. Finally, the grease went rancid and smelled really bad. This "repair" took about 30 seconds.

:-) - Just removed the old one and replace with the new one. Nothing to it. Takes 30 seconds.

Truned off power at circuit breaker box. Removed two screws to access the control panel wiring. Removed several connections to allow to pull wiring harness out for access. Removed lock nuts with combination of needle nose pliers and box wrenches. (it was difficult to find a size fit since nuts were distorted. Pulled old switch out. Inserted new one and new lock nuts. Reconnected loose wires and replaced housing. Turned on power and tested. All was well.