DLB1200PALHT Hotpoint Dryer - Instructions

I didn't know what was wrong at first, only that the dryer would not start. I bought it used so had no fear of taking it apart to diagnose. Found the broken belt inside, ordered a replacement, installed the new belt, then crossed my fingers. Was pleasantly surprised that was all that was wrong and that for less than $20, including shipping, a few hours of my time, and a little help from YouTube videos the dryer is working again!

The ordering and receiving of the part were wonderfully easy, but the construction of the lint filter left a lot to be desired. Bits of wire extended past the edge of the frame and drew blood when held, so had to trim the wire screen that extended past the frame. Also, the wire screen was not attached continuously around the frame and had to be clamped and glued. I did appreciate that the filter fit my machine.

The job is simple once you know how to remove the front panel. The steps are as follows:
1. disconnect the power cord.
2. remove 4 Phillips-head screws under the lip of the front panel that secure it to the top panel (#1 point Phillips-head screw driver)
3. swing the top panel up, it is hinged in the rear.
4. making note of the connection points of the color-coded wires, disconnect the wires to the lamp socket and door switch (I used a felt-tipped pen on the inside of the front panel to mark the connection points, "R" for red, etc.)
5. remove the upper 2 hex-head screws from inside of the front panel (5/16" nut-driver)
6. loosen the lower 2 hex-head screws (5/16" nut-driver) accessible from outside the panel (you only have to loosen them since the bottom mounting tabs are slotted)
7. slightly lift (to clear above mentioned lower tabs) and tilt the front panel toward you. Swing the front panel to the right as though you were opening a door and position so it does not fall.
8. remove 10 hex-head screws from the black lower rear access panel (5/16" nut-driver) and remove the broken drive belt. Note that the narrow black panel securing the power cable can remain in place.
9. at this point take advantage of the situation and vacuum out the years of lint and dust you could not reach before.
10. stand in front of the dryer, lift the dryer drum slightly and slip the new belt (rib side down) around the drum. Position the belt near the rear of the drum along the wear-mark left by the old belt.
11. go to the back and place the belt in the motor's drive-belt pulley, making sure the ribbed side of the belt mates with the ribs in the pulley.
12. position the tension wheel so that the it takes up the slack in the drive belt. Note the flat side of the drive belt will mate with the flat of the tension wheel.
13. spin the dryer drum a few turns by hand to make sure the drive belt lines up properly with the pulley.
14. reassemble the dryer by reversing the above steps, starting at step 8.

disassembled chassis of dryer, unbolted top, lifted top to expose drum. bolted top back on. resumed repair next morning. unbolted top. lifted drum (it moved up and down about 1 inch) and got new belt around it. rebolted top down. tipped dryer to its back. unbolted and removed panel at bottom, exposing drive motor and tensioner spring. positioned belt around drive motor spindle and tensioner spring. replaced panel. reconnected dryer to electricity. reconnected gas using new flexible connector.

Researching on the web I thought the trouble might be lint buildup or trouble w/ one of the parts involved in spinning the drum. However I cleaned out all the lint and replaced the belt and idler pulley and this didn't improve the smell (drum bearing was fine). I then concluded the trouble was the motor. Running the motor w/o the drum in place confirmed this was where the noise/smell was coming from. Replacing the motor was fiddly--I had to remove the clip holding the motor (pried the top w/ a screwdriver), wires (made a diagram so as to put back in same order, they were hard to get off--a pliers did the job), clamps holding the motor on the duct, the motor mount, the duct, the fan. Putting all this back together took a while (not hard just fiddly). Tested the motor w/out the drum in place and it sounded fine. Put the drum and back/front/top panels back and the dryer runs fine now. All parts came quickly and exactly matched the parts in my 1993 Hotpoint dryer. As others have said the pulley kit is not needed--these are included w/ the motor. BTW I am a 53-year-old lady. Thanks to all who took the time to write up their experiences--big help!!

What to do if you have a load of wet laundry at 23:00, the dryer won’t start, and you have no spare start switch.
Removed rear access panel and discovered the wire from terminal #2 (goes to heater coils) on the start switch had melted and disconnected. The start switch showed signs of overheating but not melted. Removed the switch and found the switch’s actuator button was jammed in the ‘in’ position (dryer won't start). The switch was a friendly one in that it was possible to disassemble it. Most switches today are molded/glued together, but this one could be pried apart. The contacts inside were still in fair condition and, after dressing them, the switch was reassembled. The actuator button had a burr that was filed off and the switch action worked fine. All of the 1/4" male QC contacts on the switch were cleaned with a wire brush. The burned wire was cut back about 6” and a new piece of 14ga wire was spliced in with a wire nut. A new 1/4” QC terminal was crimped to the wire and all wires were re-attached to the switch.
This fix would probably last for a long time to come, but I bought a new switch and installed it and will keep the old switch as a backup.
p.s. The load of laundry was dry by 02:00.

The repair for the average untrained mechanicslly inclined " first off google directions/instruction picture step by step " we took off the wrong part which made this job difficult there is a part on the back that was removed prior to guided directions, called parts select they are awesome"our belt was delivered the next day on a 3 day weekend I was suprised second correct part sent anyone who took on this job , they will appreciatte all this . the belt was fairly easy to repair just do as directed follow guidelines. difficulty detaching a part that never should be"pain in the a" order your part from this company they rock" and picture guide and specific direction guideline @ this dryer has well outlived the money spent still kicking strong after several years of use hotpoint dryer

There is a plastic female closure part in the dryer door that wouldn't close tightly around the metal male closure on the dryer. I popped out the plastic square with a screwdriver, popped the new plastic closure in with my thumb. Works great. I never even installed the new metal portion of the latch.

Deftly removed the old lint trap and placed the new frame in place. It worked perfectly. Hands only repair.

the switch was stuck couldn't get the switch to pop out to stop the dryer when opening the door light inside also wouldnt go on. it only took a few min to take it the switch and replace the new switch the light now works also stops when opening the door it made my day easierhow easy it was to fix it. only take to use a pliers and screw driver.

Make sure your power is off, When loosened the top and tilted back, the first thing I saw was the door switch, I guess I was just lucky I disconnected the two wires and checked it and it was bad. Got my new one from you and installed it. It has a ground terminal, which my model switch only had the two terminals. It working fine.I took the bad switch apart and the one leg on the copper U shaped contact had broken off. The Belt I have as a spare.

unscrewed and lifted top of dryer put belt around drum closed top put belt around motor pulley and belt tensioner and finished.( remember to unplug unit before working on it.)

Pop off the old, pop on the new. I did it with one hand, the 'hard' part was putting the access panal back on.

I was unsure of how to disassemble the machine to reach the belt, but a YouTube video gave me confidence. Thanks to Partselect.com, the great customer service, and fast delivery. I had my dryer up and running really fast! The process was really not difficult at all and it gave me a chance to vacuum out years of trapped lint. I am so happy to have saved hundreds of dollars, not having to buy a new dryer.I would urge other folks to tackle these relatively simple repairs, the right parts are a phone call away. Frank

I suspected the idler pulley shaft was worn. I found the repalcement pulley on parts select web site. finding the part was very easy and delivery was very quick. After removing the dryer from the wall,I removed the access panel in the rear which exposed the motor, belt, and pulley. After removing the belt from the pulley, I removed the pully assembly from the dryer. I removed the keeper retaining ring on the pulley and installed the new pulley with the new parts supplied. The new pulley assembly was then ready for re-installation.