66516049403 Kenmore Dishwasher - Instructions

The Upper Rack Wheel Mount (where wheel attaches to mount) had broken. Was able to band-aid until parts received by running a small bolt and nut (with sufficient size washers) through the wheel attaching it to the assembly, then re-attaching the Upper Rack Wheel Mount back to the dishwasher upper tray. Once the part ordered from PartSelect arrived, it was a simple matter of mounting the new Upper Rack Wheel Mount to the tray, replacing the band-aided item. The upper tray did have to be removed from the slider bars - required the plastic keepers on the end of the slider bar to be removed and then reinstalled once the Upper Rack Wheel Mount was replaced.

When the top rack stopped cleaning, I tracked down the problem to the food shredder/chopping blade, and then to the impeller that drives the blade. The knob on the impeller had sheared/broken off. That meant removing the motor, and replacing the impeller. Four hours, a band-aid, and a trip to Home Depot later, here are my suggestions

1. Look for videos – this site is awesome, but they don’t have a video on this particular repair. I found 4 that got me close to knowing what I was doing.
2. Do all the “remove internal stuff” - you had to anyway to find the issue with the shredder/cutting blade
3. Take pictures as you move along, you’ll need them when you have to remember the placement of the water line, drainage hose, wired connections etc.
4. You need a 1/4 inch socket set. A 3/8 drive will NOT work (it won’t fit between the shroud and the base). Don’t start working on the repair, unless you have a 1/4 in socket with about a 6" extension
5. Someone at Kitchenaid should be shot for having the waterline connection facing the back of the unit. Use a short adjustable wrench
6. The order comes with a washer, but when you take the impeller off this model, you’ll see you don’t need it.
7. Placement is everything – there was zero clearance between the bottom of the unit and the floor. Placement of the water line, drain hose, and power line was critical – had to re-position the unit about 7 times to get it to “play nice”.
8. Hindsight – only needed to remove the wire harness for the motor (take pictures)
9. Hindsight – gloves are a great idea – sheet metal is unforgiving

You need to pull the unit out to get access to the spring connected to the rear leg frame. Use the everything in the kit. The rollers are upgraded and will guid the cable better.

Since I had manual from initial installation I knew code meant heater was malfunctioning. Went to Sears, Lowes..no parts to repair. Instructed to go to appliance repair shop, closed of course...ordered online instead here and received in 2 days. Repair took 20 minutes. Super easy! Do not attempt to use adjustable wrench to tighten, use socket set as plastic electrode casings will be compromised. Takes some tork. Probably saved $100-$150 repair call. Wife was pleased. I was suprised how easy.

Disconnected Power, Turned off water valve, disconnected drain return line, disconnected water line, removed two screws on inside-top that was mounted to counter, pulled out dishwasher while feeding power cord, drain line, water line. Turned Dishwasher on it's side and disconnected water line and water fill line from Fill valve Assembly. Disconnected power connector from Valve. Removed one screw from Fill valve assembly and removed Fill valve assembly.
Installed Fill valve assembly and screwed screw back in. Installed Water line and water fill line from valve. Snapped power connector back in. Doubled checked Fill Valve connections to make sure they were tight. Slide Dishwasher back in while lines and power back through to under sink. Made sure Dishwasher was set in place and mounted two screws to counter. Connected water line to water valve and connected discharge line back to it's location. Turn water back on. Plug power back in.
Turned unit on and checked for leaks at the fill Valve assembly, water line and discharge tube.
Saved ~ $ 100.00. Easy job. I wished I didn't wait so long when it was making the noise for so long...Good luck..

Grabbed old seal and removed it.(notice how seal was situated in slot)

Pushed new seal in slot that held old seal. close door.

If dishwasher still leaks you put the seal in backward (I did!)remove seal reverse it and reinsert it.

pull out the dishwasher
lay it on its side
use a 1/4" drive socket with extension and a universal joint to undo the the hidden bolt,
twist the motor 1/4 turn. this is the hard part you have to pull fairly hard and rock the motor around a little to get the o-ring to let the motor slide out.
lube up the new motor with jet dry or soap and insert back it, turn it back 1/4 turn, install the bolt and plug the motor control wires back in, then reinstall it back under the counter

A Mouse friend had seen fit to chew through the original drain line. I used my Model Number, and was able to order the correct part . It arrived the next day. The job itself is fairly straight forward. You will need to access the rear of the machine. This may include shutting off, and disconnecting the water supply line. (Adjustable wrench). Mine is under the sink, on the "Hot" side. You may also need to un-plug the unit. (recommended) . A pair of (Pliers) will be needed for the spring clamp.

i asked the vrtual repair stating the problem of my dishwasher machine ,he then give me two possible solution change the water presure switch which i did order the part and installed it and it works now..............thanks partselect.

Removed the front panel of the dishwasher. Unhooked the electrical connection between the dishwasher and the dispenser, which was as easy as unplugging a cord from an electrical outlet. Removed the old dispenser and replaced it with the new one. Replaced the front panel. This was a super easy repair.

I removed the dishwasher from under the counter. This took the bulk of the repair time along with disconnecting the water supply and electrical connection. I had enough slack in drain hoses that I could turn the dishwasher over to replace the motor. I was surprised that there was only one bolt that held the motor in place. I put the motor on, turned the dishwasher upright and slide it back unde the counter and began the long process ofreconnecting everything. I am sureit could have gone faster if I were younger and did not need glasses for close work. Start to finish took me four hours. This was the fourth time I have replaced motors in dishwashers of various makes.

First research then troubleshoot
Removed
1 Upper rack
2 Lower rack
3 Lower Wash Arm and Strainer Parts
4 Upper Wash and Rinse Parts
5 Accumulator assy.
6 Motor shield
7 Inlet protector (most difficult)
Noticed blade was broken off chopper assy.
Replaced chopper assy.
Runs and cleans like new.
Most difficult step was to remove Inlet protector
After removing two torx screws (#15) used small pry bar to lift inlet protector from position. Not easy to accomplish with hands alone. Inlet protector fits tightly into position.

Replaced the switch, that did not fix it, but a new circuit card did

Simply made sure the cap was securely in place.

Looked at other side of top rack which still had the stop. Just had to orient the direction of the stop and push it firmly onto the rack arm. Took a couple tries, but it went in and locked. Works perfectly. Inexpensive and easy fix to to very annoying problem.