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5KSM160APSWCS0 KitchenAid Mixer - Instructions

All Instructions for the 5KSM160APSWCS0
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Pinion gear failed, broken tooth mixer stalled and mixers wouldn't turn.
Went to partselect, found model number, printed blow-up of mixer. Figured out disassenbly procedure. Drove out main pin removing mixer head from stand. Save pin. Drove out pin in mixer main shaft which allowed planetary head to be removed. Save pin.
Removed stainless steel bezel to expose screws for removal of bottom half of mixer body. Removed screws and carefully separated mixer halves using two screwdrivers as prybars. Care must be exercised to prevent chipping of paint on body.
Separated body. cleaned grease from gears to find actual problem. Removed broken geartooth and grease near broken part to make sure no small broken chips remained. Removed pinion shaft assembly, drove pin from gear releasing broken pinion/shaft. Save pin/
Cleaned grease from pinion shaft assembly using mineral spirits and a small brush to reveal how part could be disassembled. Ordered part immediately on-line. Part arrived 1 business day after it was ordered.
Reversed process for replacing pinion shaft. Applied fresh grease obtained from excess already in mixer, spun pinion shaft to make sure grease was properly distributed. Reinstalled pinion shaft assembly. CAREFULLY plugged in mixer and jogged motor to make sure all was free and that mixer worked. If you can repair this mixer, you should have enough sense to do this diagonistic. Keep fingers away from all moving parts, don't touch expposed electric wires. Plug in only after making sure switch is in off position. Jog using mixer switch. Make sure mechanism is free.
Complete re-assembly by following blow-up and reversing disassembly steps. It may be good to write down you disassemblly procedure if it is possible that you won't be reassembling within a day or two.
Parts Used:
Shaft & Pinion (10T)
  • Michael from Palos Park, IL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
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pinion teeth sheared off the shaft
Repair went well after I figured out how to dis-assemble the mixer. Used straight & phillips screwdrivers and a small hammer & punch to drive out 3 pins. Ordered part# PS734233 pinion & shaft as shown in the parts page, it arrived on schedule, received part # 240210-2. Only problem was the new pinion had 10 teeth, the old/failed pinion had 11 teeth. Could not learn from anyone I called at PartsSelect or Whirlpool if the 10 tooth pinion was the correct part to use.
The teeth appeared to mesh with the mating gear,
installed the new pinion, reassembled and it worked fine. Not sure if it made a noticable difference in the output shaft speed.
Parts Used:
Shaft & Pinion (10T)
  • Ray from Roanoke, VA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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Decorative plug at top of mixer fell into the bowl and jammed the mixer stripping gears
Watch U Tube video. Take care to keep track of disassembly. Hard part was to have 4 types of screw drivers to fit the different screw heads. Be sure to clean broken gear clogs out of the grease. Parts select lady was a great help. Download Parts select diagram for extra help. Time and patience!
Parts Used:
Worm Gear GEAR-HUB Transmission Case Gasket
  • BRIAN from PALISADE, CO
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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The threads on the plate that holds the bowl had stripped and the bowl flew off when mixing
Removed old plate, screwed in new plate and works like new! Was so happy I wouldn’t have to replace my 30 year old mixer.
Parts Used:
Screw Cap
  • Christine from CHARLESTON, SC
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
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The original screw cap would not hold the mixer bowl in place anymore.
The new part was too large for the replacement job, but we used the self tapping screws that came with the mixer and screwed them in from the bottom to open the holes a little more since the original screws were to short to hold the new plate. Then we replaced the screws with longer screws and that seemed to do the trick!
Parts Used:
Screw Cap
  • Sylvia from HILTON, NY
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
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Burnt brushes
The brushes are located on each side of the tilt head of the mixer. I used a screwdriver to remove the screws, removed the brushes & replaced with the new ones. Runs great again!!
Parts Used:
Motor Brush
  • Sabrina from BUNKIE, LA
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
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Screw cracked on the front of the mixer
Skewer the screw in with my fingers,
Parts Used:
Thumb Screw - Black
  • Mrs Brenda from LYNNWOOD, WA
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    Less than 15 mins
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EXTRUDER GEARS GROUND DOWN AND STOPPED WORKING
Dismantled the mixer, took photos, and re-assembled unit.
Parts Used:
GEAR-HUB
  • Matthew from MILWAUKEE, WI
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Pliers, Screw drivers
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Mixing bowl was no longer locking in place
Unscrewed the existing screw cap, put the new one in place, replaced the screws. So easy!
Parts Used:
Screw Cap
  • Amelia from AURORA, CO
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
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Damaged gears in both machines. Been setting around for a few years broken. Gears broke way too soon.
Simply removed damaged gears. Very simple to do. Ordered gears. Replaced gears. Both working well ( so far. ) Machines are easy to dismantle. Just be sure to put the screws back in the holes you took them out of when dismantling...no lost screws. On the smaller model, took pictures of the wire positions to be sure they were replaced in the proper order. Larger model had no wires to remove.
Parts Used:
Transmission Case Gasket Worm Gear and Bracket
  • Ethan from MEADVILLE, PA
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
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The mixer would not spin so I assumed it was a bad worm gear
I watched a video on how to replace the worm gear. When I opened the mixer I noticed a small screw laying in the grease. I removed as much grease as I could and could not find anywhere that the screw would have come from. All the gears turned and looked fine so I replaced the grease put the mixer back together and it worked fine. I am thinking the small screw must have somehow fallen into the mixer when manufactured. So proud of my 70 year old self for getting the job done.
Parts Used:
Worm Gear
  • Karen from MARION, IN
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Nutdriver, Screw drivers
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KitchenAid Mixer was leaking oil/grease
Replaced gasket and O-ring. Problem solved. POC (Piece of Cake).
Parts Used:
O-Ring Transmission Case Gasket
  • Russ from Lawrenceville, GA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
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Bowl lock wouldn't hold when mixing bread
Repair is very straight forward. Remove the existing plate by removing the three phillip head screws. Use a regular screwdriver or knife to pop the plate off. (I cleaned the area while I was there but probably not necessary) Position the new plate with the screw holes lined up. Press down to pop the plate into position. Install original screws and tighten. You're done!
Parts Used:
Screw Cap
  • John from COXS CREEK, KY
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
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The white enamel coating was breaking off the mixer beater. There was a scrapimg noise when the beater was in motion.
I simply inserted the new beater into the mixer to see if it scraped the sides of the bowl. It fit perfectly and didn't scrape the bowl like the old one did.
Parts Used:
Flat Beater
  • Carolyn from LEXINGTON, SC
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    Less than 15 mins
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Worn Worm gear. Mixer made a clunking noise and wouldn't turn.
Followed your instructions from the internet and it was a simple fix. Mixer works great again. Thank You ..you made it easy!
Parts Used:
Worm Gear and Bracket
  • Deborah from HUNTINGTON, IN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
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All Instructions for the 5KSM160APSWCS0
76 - 90 of 206