What to do if you have a load of wet laundry at 23:00, the dryer won’t start, and you have no spare start switch.
Removed rear access panel and discovered the wire from terminal #2 (goes to heater coils) on the start switch had melted and disconnected. The start switch showed signs of overheating but not melted. Removed the switch and found the switch’s actuator button was jammed in the ‘in’ position (dryer won't start). The switch was a friendly one in that it was possible to disassemble it. Most switches today are molded/glued together, but this one could be pried apart. The contacts inside were still in fair condition and, after dressing them, the switch was reassembled. The actuator button had a burr that was filed off and the switch action worked fine. All of the 1/4" male QC contacts on the switch were cleaned with a wire brush. The burned wire was cut back about 6” and a new piece of 14ga wire was spliced in with a wire nut. A new 1/4” QC terminal was crimped to the wire and all wires were re-attached to the switch.
This fix would probably last for a long time to come, but I bought a new switch and installed it and will keep the old switch as a backup.
p.s. The load of laundry was dry by 02:00.
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