A25CA Maytag Washer - Instructions

checked lid switch ,plunger stuck in the in position 1 amp fuse blown took switch apart it was full of green copper corrosion stopping plunger from moving correctly. replaced switch and fuse and wow washer works

Removed control faceplate (2 screws on top edge and flip forward). Removed wires one-by-one with needle-nose pliers and replaced on new switch to avoid mixing the connections. Removed screw and replaced switch then, replaced screw. Moderately tightened new part and operated lid. Listened for click open and closed. Adjusted switch position for proper "click". Tightened screw and replaced front panel. Done in about 10 minutes.

I started by unplugging the washing machine from the wall outlet. I then proceded to remove four screws from the top of the control panel. After removing the screws I put two flat head screwdrivers on each side of the lid and applied force to pry the lid from the ball joints holding it in place. This was the part that was the most difficult in my opinion. After the lid was off, I removed the bolt that was holding the fuse switch in place and removed that from the slots. Next I unscrewed the two screws on opposite sides of the switch head where it makes the contact with the lid. This allows you to remove the switch assembly out of the unit. Once the assembly was out, I assembled pieced the new parts together by looking at the old parts. Then, I placed the new assembly back in the unit. Be careful when you put in the new assembly that you test the switch and make sure you hear the "Click" from the switch. After that I reversed all the steps and put the unit back together.

Thirty year old Maytag washer. Remove two screws at bottom of front panel with Philips screw driver. Hinge panel up to disconnect front panel from top of machine. Tilt washer back against wall to gain access to pulley at underside of washer. Then remove Philips head screw from bottom of center shaft. Remove bevel washer with screw. Remove stop block from end of center shaft and wind the pulley off center shaft. Clean center shaft of any debris and lightly coat with grease. Install belt on new pulley and motor, wind new pulley on center shaft. Replace stop block, washer, screw, and front cover.

This was a Maytag A490 of indeterminate age. Unscrewed 2 lower screws holding on front cover, removed cover. Used socket wrench to remove 2 screws holding top cover down, lifted top cover, removed old injector, replaced. The new injector didn't exactly match the shape of the old one and the lid wouldn't close. So I had to cut off some of the plastic shroud that came on the new one (didn't cut easily but I used a utility knife - BE CAREFUL). Afterwards, went in smoothly.

Of couse, turn off water to machine. Remove hoses. Then had to open unit - easiest by popping spring in with flat blade in seam under lid. Screws holding valve are on back of unit at hose inlet, so simply unscrew to remove failed valve. Clamp holding hose onto valve is crimped with pliers to remove. I suggest spending the 50 cents a hardware store for new clamp, as my reattachment of existing clamp onto new value leaked. There are four electrical connectors, so remember order in which you removed them and return to same on new unit.
Reassemble in reverse (hoses, water on) and your all set.
Pretty easy: I figure it would be about $200 for service guy and part. My cost: $30 and 30 minutes

It was fairly easy, start out by using a screwdriver and push down and out on the front cover and remove it. Take out the 2 small bolts that hold the top cover down to the sides and lift the top cover up and lean it back out of your way. On the bottom side of the agitator there is a small bolt that holds it down, loosen that bolt and pull the agitator out. The hardest part of the entire jod was to use a small chisel and hammer to take off the nut that holds the assembly down.Remember it has reverse threads,you have to use a chisel to back it off and use some WD40 to help remove the calsium build up that is around it. Once you get that large nut off, there is a set screw on the side of the assembly that you have to loosen up before you can take it off, it's a "star driver" head and not a allen wrench set screw.Just take your time and look at your new part and compare it with the old one and take your time and remember how you take the old part off,and you will not have any problem putting the new one on. This was the first time I ever worked on a washing machine, and by checking out the parts first and comparing everything,even someone that might not have much mechanical skills can change this out. My washer works fine and not a drop of water leaks anymore.One thing I did learn, if you change this part out and put it back together and try it out and it makes a funny sound and you smell something like its burning, you might did what I did. I thought I had it to tight, but I put the large nut on before I put the tub back on!!! The agitator was holding the tub down, but it could not spin in spin cycle.... Good luck with you repairs, you can do it.

Hardest part was figuring out how to access the internals (not through the back or the top) It turns out there are two screws on the lower front of the machine, not easily found, which when removed allow the front panel of the machine to swing to front and out of the way allowing full access to the internals from the front. The water was comming from one of two water pump hoses. The hose was held in place with 1" hose clamps and was easily changed out.

I removed the old lid switch assembly from washer and one by one exchanged the wires to replace correctly on the new part. I placed the new lid switch assembly in the washer using the screw to tighten the part in place. I turned on the washer and after the water level stop the wash cycle began immediately. Friends were impressed I used your web site to determine the part selection by the previous reviews and that I replaced the part with ease. Thank you for an user friendly web site.

Granville County/North Carolina
6/13/2010

Opened top - removed old switch assembly. Plugged in new switch and re-assembled. Had to reopen top when washer filled and did not start cycle. Switch assembly needed moved slightly in order to engage second switch.

Remove front panel. Then remove top of washer, two bolts at front of top. Then remove two bolts that hold switch assembly to top on right side of top. Switch gets pried out. It just sits in with small pins holding it in place. Wire connectors hold very tight. Install is reverse.

First I took all the screws out of the side and back cabinet, then tried to pry off the top, after breaking a couple of clips, saw that the front came off with two screws at the bottom, then removed, then two hex head screws to hold on the top, then lift top and saw that the injector was clogged and leaking out the top. If I had read the repair section first, I could have saved alot of time by not removing all the side and back screws. This would be a simple 15 minute job, if you follow the repair guide. Just cut off the clamps, stick in the injector and holder , reclamp and reassemble the washer.

-determined problem
--verify that hose not clogged, screen filters clean then swapped cold w/ hot and verified that the problem was in the hot valve.
-Moved washer to get access to hot/cold valves
--opened access panel holding valve and swapped wires between hot/cold to verify that hot did not activate when it should
--Used voltohmmeter to verify that hot water valve had open circuit.
--Obtained replacement valve, installed, reconnected water lines and verified that hot and cold water worked.

This happened once before and had I remembered how to get the front door off and lift the top it would have taken me less time. I actually spent more time assessing prior to ordering parts than in repairing once the parts came.

One odd thing - it only leaked when the hot water was entering (if the settings were on cold only no leak - no idea why that should be).

Anyway, this injector and the rubber housing it slides into get old and clogged or deteriorate. I ordered all the parts and replace them - but probably only needed to replace the plastic injector nozzel and the rubber sleeve it fits into.

All good now - no more leaks (until the next time!)

Once i figured out where it was leaking from(injector hose) it was extremely easy to fix. The best way was 2 screws on front bottom, remove the front panel. Then two bolts that held the top down, lift up and the injector hose assembly was to the left in the back. It took only about 5 min. to completely replace. An extremely easy proccess.