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AFI2538AES Refrigerator - Instructions

All Instructions for the AFI2538AES
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Front Ice Maker Display Flashing and Ice Maker Door Flapping Open and Closed
I firts pulled the refrigerator away from the wall. Un plugged it and removed a metal cover off of the back of the fridge. A clear plastic container was behind the metal pael. Removed the connectors and snapped the pld board out, Put in the new one and reinstalled the cover. Had to get the code number from theinside of the frifge and entered it into the front key pad. This step took a bit of figuring to advance the numbers using the key pad but with some trial and error...Repair done.
Parts Used:
High Voltage Board Refrigerator Water Filter
  • Dave from granite Bay, CA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver
36 of 49 people found this instruction helpful.
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Plastic frame broke
Through out broken plastic, replace with new one
to be replaced in a few years.
Parts Used:
Center Rail Refrigerator Crisper Frame
  • Don from Lake Crystal, MN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
36 of 52 people found this instruction helpful.
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The black plastic or teflon coating on the ice mold was coming off in flakes and freezing in the ice cubes
I took out the ice collection box and auger to get access to the three screws holding the ice maker assembly against the left wall of the freezer. You can use a screwdriver or a nut driver. I then unpluged the assembly and wiggled it loose from the water fill tube. I assumed that unplugging the unit would disable the water valve but I put a plastic tub under the fill tube just in case. I studied the assembly on the kitchen table for a few minutes before I disasembled it. After removing a snapon plastick cover I removed three or four screws on the gearbox and was able to pull and wiggle the parts apart. The heater contacts have rubber O rings so you have to be firm pulling the mould out of and into the gearbox mount. Make sure it is fully seated. On reassembly note that the ice kicking arm is notched so it fits into the gearbox only one way and it helps to have it in position when you screw the gearbox back on. I also found the plastic ice guide that fits on top of the mold a little awkward in snaping back together. Make sure its fingers space evenly with the ice kicking arms.
Parts Used:
Ice Mold
  • Roger from Sunnyvale, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Screw drivers
32 of 42 people found this instruction helpful.
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Ice maker mold was cracked and leaking water into the bin which then froze all the cubes together.
I removed the ice maker assembly from the freezer compartment (four nuts/ nut driver) and unplugged the wire harness. I discovered the nature of the problem and I went on the Internet to look for replacement parts expecting I'd have to buy the entire ice maker. When I found PartSelect.com I looked through the pictures of the parts available for my ice maker. I found the correct part quickly and easily. And having an acurate photo on the site, I was able to match all the key features of the mold I had with the one on the screen. I ordered the part, and installed it the day it arrived with just a Phillips screwdriver and a nut driver. It functions perfectly.
Parts Used:
Ice Mold
  • George from Cottage Grove, MN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver, Screw drivers
28 of 30 people found this instruction helpful.
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needed to replace filter
Turned old one until it snapped out. Replaced it with a turn.
Parts Used:
Refrigerator Water Filter
  • Marilynn from Holland, MI
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
30 of 41 people found this instruction helpful.
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Electronic control panel was dead. Refr did not cool down or operate at all.
The frig. no longer cool downed or operated at all as the electronic control panel was dead. Pulled old part off and put in new part, following instructions on You Tube. However, this part did not solve the issue. I had to call a repairman. The repairman said that another part was needed also, this part costs over $400.00 but, the part was no longer available. I had to purchase a new frig. and not a happy camper to have a 6 year old frig,that a part is no longer available.
Parts Used:
Main Electronic Control Board
  • Carl from CARLISLE, PA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
31 of 45 people found this instruction helpful.
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The refrigerator was freezing most products
Remove the light cover. Use a flat head screw driver to push in the tabs on the back of the program mount and pull down to expose the computer board. The Thermistor is clipped on under the vent holes on the right side. Cut both wires to remove the old thermistor strip a 1/4 inch off the remaning wires and the new thermistor wires twist both ends together crimp on the wire caps snap in the new thermistor reinstall the program board until the retainer clips snap into place, slide the light cover back on.
Parts Used:
Thermistor
  • michael from MARION, IL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Pliers, Screw drivers
25 of 28 people found this instruction helpful.
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Wife dropped a gallon of milk on the lid and cracked the see through panel
Pushed the hinge pins aside and removed the old lid.. Reversed the process to install the new lid
Parts Used:
Refrigerator Pantry Drawer Door Cover
  • Stanley from Gurley, AL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
23 of 23 people found this instruction helpful.
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Icemaker door opening and shutting
Maytag Ice2-0 French Door refrigerator

Our refrigerator started slamming the icemaker door open and shut one evening. Investigation of the card behind the icemaker control panel (the LV control card) on the left-hand door revealed that the +12 volt supply that the card receives via J1 pin 3 was running at about 7 volts. As part of this investigation, I found that a wiring diagram for the fridge is in a sticky envelope behind the kickplate/grill at the bottom front of the 'fridge.

I was confused for a while because the +12 volt supply is floating, so measurements against the 'fridge frame gave very strange results. When I figured that one out, I got consistent results by measuring against J1 pin 1.

I disconnected J6 from the HV control card, located at the back of the 'fridge, and found that the +12 volt supply recovered to about 11.9 volts, so I suspected that the problem was that it was being loaded down by something. This supply gos to three places...the icemaker fan, the LV control card, and the evaporator fan (in some units)

I eventually found how to access the connector that feeds the icemaker, and disconnected it, in order to eliminate the ice fan from the supply. This made no difference, and the resistance across the supply was now 2800 ohms with J6 disconnected. I also noted that the two smoothing capacitors (C12 & C13) on the HV control card were getting hot...probably due to a high ripple current. As a load of 2800 represents a load current of only 4.3 mA, I concluded that the fault was on the HV card.

The +12 v supply is generated by an AC/DC rectifier directly off the 115 volt supply, giving a primary voltage of nearly 300 volts DC. This is chopped by a little horror of a device called a TOP247. It generates an AC waveform and drives a little transformer to generate +12 volts. This sort of circuit can be highly unstable, and it probably went into a high frequency mode, chopping at several megahertz.

Replacing the HV control card solved the problem. I have retained the card, and I intend to reverse engineer it's schematic, then try to repair it. The card cost about $150, but the actual defective component is unlikely to cost more than a few dollars, and I have a suspicion that the two electrolytic capacitors (C12 & C13) may be the cause.
Parts Used:
High Voltage Board
  • Paul from Phoenix, AZ
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Screw drivers
25 of 30 people found this instruction helpful.
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Ice Magic Plus stopped making ice
First I removed the icemaker from the freezer by removing two horizontal screws holding it to the side wall, and one vertical screw holding the front to a bracket coming off the side wall. Then I used a flat screwdriver to unlock the electrical plug. (After doing this, I realized that this wasn't necessary at all, and this part could have been changed just as easily without removing the icemaker.) On the front, there is a white cover with Ice Maker Plus. Use a flat screwdriver to unlock the tangs and remove the cover. There are three screws in the corners that once removed, will allow the motor assy. to be gently pulled straight out. On the back of the part, you will see many gold lands that the timer touches. I don't think there was anything wrong with my motor. I had two spots where the gold plating was worn off, so I suspect it was not making contact, and the whole process would stop. Slide the new part in place making sure the teeth on the gears line up (not a big deal), and secure with the screws. Install cover and you're done. Mine has been making ice like it was brand new.
Parts Used:
Icemaker Motor Kit
  • George from Hammond, LA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
25 of 35 people found this instruction helpful.
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Refrigerator stop cooling
I was about to waste $1000 on buying a Refrigerator. Took 1 mins to search on google "Refrigerator doesn't work". Found a video on youtube, showed a step and step video to solve my problem. Order the part $50 and it took me less then 5 mins to install it. =)
Parts Used:
RELAY-STRT
  • kelly from glen allen, VA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
23 of 29 people found this instruction helpful.
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Drain pan failed and had many leaks
Took two times getting the correct part, however after getting the correct part it took about 10-minutes to replace. Had to take the fan out. When you put the new drip pan in make sure it is positioned so that the guides on the pan aligns with slots in the bottom refrig brace, otherwise back pannel will not align correctly. The fan is very easy getting aligned in the new tray. May take a little effort. I do not know why the pan on a refrighterator that is less than 5-years old could start breaking into many pieces.
Parts Used:
PAN- DRAIN
  • Malcolm from Parrish, FL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver
27 of 42 people found this instruction helpful.
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Center rail broke AGAIN
This is the 2nd time I had have had to replace the center rail in 2 years....
Parts Used:
Center Rail Refrigerator Water Filter
  • Diane from Glendale, AZ
  • Difficulty Level:
    Easy
  • Total Repair Time:
    Less than 15 mins
23 of 31 people found this instruction helpful.
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Deli cover panel hinge pin broke off
Removed all of the bottom drawers and shelvs, then removed the end panel that contained the broken Deli cover hinge pin. Replaced with new panel, cleaned all of the existing parts and ten re-assembled.
Parts Used:
Pantry End Cap Kit, LH and RH
  • Scot from Tijeras, NM
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver
22 of 29 people found this instruction helpful.
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replace plastic wheels on refridgerator
I used board levers to do one side at a time.Kinda tricky, but you can hoist up fridge high enough to replace wheels. take your time think it out and be safe . Make sure you use saftey boards to support load to protect yourself==good luck A small mirror may help to see how the rollers alien in the supports.
Parts Used:
Single Wheel Assembly
  • robert from oak forest, IL
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Socket set
24 of 36 people found this instruction helpful.
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All Instructions for the AFI2538AES
31 - 45 of 863