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REX6646AL1 Roper Dryer - Instructions

All Instructions for the REX6646AL1
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Change dryer belt
I opened up the dryer as per the instructions I had received from PartSelect tech support. It was very easy to do. The only unexpected thing was that the original belt had snapped and in doing so the idler pulley was actually laying on the floor of the dryer's bottom. I had to figure out how it went, but that only took a minute and I popped it back into place. I held the drum by hand while pulling the dryer face away so it wouldn't fall and then I slipped the belt over the drum and quickly closed the front up again. I aligned the belt on the spot where the old one had been, pulled it through the idler pulley and over the motor and voila. Done. I closed up the dryer and was on to another "Honey Do" project within 20 minutes.
Parts Used:
Multi Rib Belt - 92-1/4"
  • Scott from Bayport, NY
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver, Screw drivers
14 of 16 people found this instruction helpful.
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drum very loud when rotating
First I raised the top of the dryer(after unplugging the power cord) disconnected two wires to the front door switch and then removed two screws using a nutdriver. The front cover lifts up and while supporting the drum set the cover aside. Slide the belt off the drum and remove it. I then removed the two support roller tri rings and replaced the rollers and tri rings and reassymbled the dryer.
It was a very simple repair.

Thanks Mike
Parts Used:
Roller Support Tri-Ring Rear Drum Support Roller Kit
  • michael from indianapolis, IN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Pliers, Screw drivers
13 of 15 people found this instruction helpful.
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The dryer suddenly started running cold - it would turn, the timer worked...but no heat. My wife mentioned that it had been taking longer and longer to dry a load of clothes....
Popped the lower cover off the dryer, found the thermal fuse and thermostat mounted on the heating tube. Removed the screws with a nutdriver, swapped wires to the new parts, and reinstalled. Then I spent 30 minutes vacuuming 13 years worth of lint and crud out of the machine - it was pretty gummed up in spots, which is probably the cause of the failure.
I have a 25 foot run of hose from the dryer outside, so I replaced that with 4" metal ducting. Clothes dry much faster now!!! Maybe my electric bill will go down (fat chance :) )
Parts Used:
Thermal Cut-Off Kit
  • Geoff from Farmington, CT
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Nutdriver, Screw drivers
12 of 12 people found this instruction helpful.
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the drum was not turning because a broken belt
I lifted the top of the dryer cabinet, like the hood of a car using a screwdriver to pry it open. I removed the two screws in the upper right corner of the cabinet front. I disconnected the safty switch on the front door. The front of the cabinet can then be removed by lifting up the front off the pins in the base. With the drum exposed you can place the belt on and thread it through the two pulleys on the motor. Consult the diagrams provided on the PartsSelect website for the proper positioning of the belt on the pulleys. After the belt is installed spin the drum by hand one turn to make sure that it is seated properly on the drum and pulleys. Reassemble the dryer in the reverve order.
Parts Used:
Multi Rib Belt - 92-1/4"
  • thomas from bloomfield, NJ
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Screw drivers
14 of 19 people found this instruction helpful.
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Door latch (female part) was broken.
I used a screwdriver to remove the old part and pushed the new part in with my fingers, it was very easy. If I could do it, anyone can. I was a lot cheaper then having a repair man come to house. I am very glad I found your site online, I will definitely be using your company again.
Parts Used:
Door Catch Kit
  • JEANMARIE from BELLEROSE, NY
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
11 of 11 people found this instruction helpful.
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The Dryer stopped working completely.
I looked up the procedure to remove the switch in a repair book, removed the broken switch. Then I reconnected the wire leads, put the part in and closed everything up. The part arrived so quickly and there were even instructions with the part which made the repair go so easily.
Parts Used:
Lid Switch
  • Elyse from Chicago, IL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Pliers, Screw drivers
13 of 18 people found this instruction helpful.
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dryer would stall and the motor would hum before tripping circuit breaker
When the problem first came up, I took the dryer apart without first looking up any instructions. This wasn't difficult, but didn't realize when removing the fan from the motor, there is a square lug as part of the fan hidden by the rear clamp securing the motor. I was able to remove the fan by holding the motor shaft with a crescent wrench and removing the fan by hand, but was difficult and gloves were necessary in case the fan loosened quickly and my hand came in contact with the sheet metal (very sharp).

I took the motor out and attempted to clean it as it was loaded with dust as was the dryer internals. I tried to lube the motor bearings and appeared to free up, but the sight of metal shavings on the rear bearing seal had me concerned. This ultimely did not work and was trying to buy some time until the new motor arrived.

This is when I looked up the motor part number and found that Parts Select had the part number in stock. I ordered the motor on a Saturday afternoon and got a quick response acknowledging my order. The motor shipped that following Monday from Fresno and arrived on my Southern California doorstep Tuesday. These guys have their act together and are helpful in making the repairs. In my case I did not have to make any adjustments to the wiring or the pulley for my model and replaced the motor the following weekend in about 45 minutes. Since I had the unit apart several times before replacing the motor, the installation went quickly.

The dryer is again working fine for a unit 12 years old and my wife is once again happy that we didn't have to purchase a new dryer.
Parts Used:
Drive Motor with Pulley
  • Charles from Placentia, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers, Socket set, Wrench (Adjustable)
11 of 12 people found this instruction helpful.
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Dryer would not generate heat
My dad was ready to spend $2000 on a new washer/dryer (he has to have a matching set!). Anyway, his dryer would not generate heat. A google search turned up partselect.com, which walked me through the procedure to see what we needed.

It turned out to be a simple to replace $25.00 part! The dryer is drying as if it was brand new. Saved $1,975. Hehe.

Thanks, partselect!
Parts Used:
Thermal Cut-Off Kit
  • Douglas from Greensburg, PA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver
11 of 13 people found this instruction helpful.
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Dryer would not heat during cycle.
I followed the video offered by your website and it was very informative and right to the point. Was very brief and easy to follow. I ordered the parts before 10:00am and received the parts the next day with the regular shipping.Very good website others need to benchmark you. I will use your service for future repairs and refer you to others.
Parts Used:
Heating Element High Limit Thermostat
  • Wayne from Sullivan, MO
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver, Screw drivers
12 of 16 people found this instruction helpful.
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One of the drum support rollers was worn out
I lifted the top of the dryer and removed the front panel. I removed the drum exposing the drum rollers. I replaced the rollers and reassembled the dryer. The exploded views on the web site made it easy to see what to do.
Parts Used:
Roller Support Tri-Ring Rear Drum Support Roller Kit
  • David from Fleetwood, PA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers, Wrench (Adjustable)
13 of 19 people found this instruction helpful.
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Badly worn idler pulley and rollers.
Braced dryer drum with a block. Removed the two rollers one at a time by using a screwdriver to pop off the triangular clip. Slid on new rollers. Would have been easier to remove the drum out the front instead of bracing it. Installed new idler pulley and belt. Dryer is 25 years old and sounds like a new one now when running.
Parts Used:
Idler Pulley Assembly Rear Drum Support Roller Kit Multi Rib Belt - 92-1/4"
  • TODD from GRASS VALLEY, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Pliers, Screw drivers
11 of 14 people found this instruction helpful.
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Rust marks on clothing
Our dryer was leaving rust marks on our clothes that looked like a brown pencil mark. It turns out that the rear drum seal in our dryer was absorbing gunk over the years and we had to change it. It was a fairly easy fix but did require pulling the dryer almost completely apart. While we had it apart we changed this as well.

Anyone with a socket stet and screw driver can get it all apart.
On our machine, start by removing the 2 screws that hold the lint filter neck to the top of the machine (under the flap).
Then pry the top of the machine up in the front. It will pop up and you can fold it back.
Then you will need to remove 2 bolts and undo the plug.
From there you can pull the front off and get to the drum.Make sure you note how the belt tensioner comes out (under the drum) and how the belt is routed. It's quite basic.
After you get the drum off, peel the old seal(s) off and put the new seal(s) on as directed.

Pretty easy and our clean clothes stay clean now.
Parts Used:
Bearing and Seal Kit
  • Patrick from Manor, TX
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers, Socket set
13 of 20 people found this instruction helpful.
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broken clip on top panel hold down
pressed clip into hole on top of front panel. first remove two philip screws that hold filter so you can lift top up.
Parts Used:
Front Top Lock
  • Mark from Huntington Station, NY
  • Difficulty Level:
    Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Screw drivers
15 of 26 people found this instruction helpful.
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Dryer runs heats up, will run for a short period and then shuts down, after a minute or two it will come back on and will resume drying.
Replaced the thermastat first, then the cutoff switch, still the same, I then replaced the thermister, and still have the problem.
Parts Used:
Thermal Cut-Off Kit
  • John from Brookings,, OR
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Screw drivers, Socket set, Wrench set
18 of 36 people found this instruction helpful.
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my teenage son was messing around and got into the dryer and broke the door catch and bent the door.
removed the catch and the pin and replaced it. We were sent a couple different sizes so we tested the one that looked like the closest match. I think the pin was made with different thicknesses of metal. Worked great and saved us from having to get a new dryer!
Parts Used:
Door Catch Kit
  • Dawn from Chesapeake City, MD
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
13 of 21 people found this instruction helpful.
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All Instructions for the REX6646AL1
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