DP1040XTXQ5 Whirlpool Dishwasher - Instructions

Several hours to diagnose problem: Removed all the plastic water distribution tubes to top rack and found no blockages. removed lower water jets, drain screens using star driver on 6 screws. still could find now blockages. decided problem had to be in pump mounted below unit so completely disconnected unit and removed from under counter. Upon removing lower plate below door I discovered a plastic pouch containing an excellent trouble shooting guide with complete dis-assembly instructions and parts breakout diagrams with P/N listings! First thing I discovered from this was that the chopper assembly was hiding under a plastic cover just under the filter screen I had already removed. The trick was to press down on the right side of the plate to get it to pop up and reveal the chopper. The whole chopper assembly slides out without tools. I found the strainer plate behind the chopper blade totally plugged as the blade had broken off the plastic drive shaft because the retaining knob on the end of the shaft had broken off. I was able to drill and tap the shaft and install a SS machine screw with washer to reassemble the chopper blade on the shaft. Not expecting this "Joe Maggee" repair to last more than a few cycles I went online with the P/N and googled PartSelect. Placed the order and chose std delivery over 2day or next day since I expected the repair to last for the week. I put everything back together and the first load came out perfect! This was Sunday afternoon. Tuesday the part arrived at my doorstep! 15 minutes and the new part was in. My "Joe Maggee" repair is now in the junk drawer awaiting the next pistachio shell that gets run through the washer.

I shut off the power to the dishwasher, then I removed the front panel under the door. On the right side just behind the electrical box there are two wires going up to the hi-limit thermostat, (you may need a small mirror to see it), remove one screw that is holding the thermostat bracket, unplug the wires from the old thermostat and install new one. Screw bracket and thermostat back to the underside of the dishwasher, reinstall the front panel, turn on the power, done.

I couldn't get dealer to order part, so went on line to see what was available. Found model and picture of part needed and ordered. It came in 3 days. Took part out of box and compared to part the needed replacing. It was a match. Removed old basket and replaced with new one. It works great and siverware stays in basket until put away.

Replaced the dish rack.

Removed the retaining clips on the front of the rail and removed the old rack.

Removed the spray arm assembly from the old rack.

Assembled the new rack, with the supplied parts from the kit. Using the old rack to know where some parts needed to be placed.

Put the spray arm assembly on the new rack.

Inserted the new rack into the rails

Replaced retaining clips.

I ordered the part and it fit perfectly!! About five minutes to screw it onto my faucet and problem solved!!!

remove front door outer cover,remove the hex screws holding the dispenser.unplug the wire to the dispenser and remove.replace with the new dispenser, fasten with hex head screws and plug in the wire. make sure you put the vinyl flap back in place. close front door cover and fasten.

I released the heater element from the clips on the bottom of the waaher tub. I pulled the unit out from the wall and disconnected power. There are two slip on wire terminals on each end of the heater element accessible from the back that need to be removed. One of them was badly rusted from leaking water, which had caused the short, and had to be replaced. These terminals and the crimping tool to install them are available at any home center. I removed and discarded the old plastic nuts since one of them was damaged by arching from the short circuit. Moving around to the front of the dishwasher, I removed the old heater and installed the new one. I had ordered new rubber washers, but the new heater came with them already installed. Since one of the old ones failed and caused the leak, they are a good thing to keep around as spares anyway. I installed the new nuts and tightened them to enough to ensure that the washers made a good seal. I reconnected the wire terminals to the heater, reconnected power and moved the unit back into place. The circuit opening when the heater failed caused a "call for service" error and the controller would not allow the unit to run. You will know you have this by the "CLEAN" LED flashing seven times. Clear the diagnostics by pressing the buttons for "HEATED DRY", "NORMAL", "HEATED DRY", "NORMAL" and after the controller resets, the dishwaher is ready to run. It's worked like new ever since.

Started as dishes not getting clean and I observed that the top arm was not spinning and there was very low water pressure coming out of the jets. After making sure the water level was up to the bottom of the heating element and making sure the jets were not clogged I checked the filter and chopper. It was a little tough to get the cover off of the chopper but once I did I could see that the chopper scraper was broken off and the shaft was broken. The screen was all clogged up with stuff. Ordered a new assembly and put it in making sure to compress the spring and make sure the gears lined up. Now it is running great.
I think the Kitchenaid is the same as the Whirlpools.

Turned off power, turned off water supply and diconnected, slid out dishwasher. Removed the spray wand and tilted dishwasher to access the two nuts and disconnet the wires. Removed the two nuts using a socket. Removed the old heating element and replaced with the new one secured with new nuts ( the old ones were fine but since I bought two new ones why not). Pluged the wires back up slid the dishwasher back in hooked up the water reinstalled the spray wand cut on the water and power. Good as new.

First I had to remove the upper dish rack from the dishwasher. This was the most difficult part of the entire fix. I found the screw which holds the spray arm in place, Removed it and took off the old spray arm. Then I replaced the seal and put the entire thing back together, put the screw back in and replaced the rack. Then I ran a load of dishes and discovered the machine works just fine now.

I cleaned the chopper and screen a few times and it continued to get blocked after a couple of cycles. Replaced the chopper assembly and now it works find.

Removed dishwasher from under the counter and took it to my shop. With the washer on its side, I removed the motor, then the impeller and seal. I then disassembled the motor and replaced the front bearing(purchased separately). This required an arbor press. I then reassembled the motor and installed the new seal and impeller. Reassembled in reverse order. Reinstalled under the counter and made conections. Checked for leaks and proper operation.

bought a new one and put it in machine.

Disconnected the power and hot water supply.
Removed mounting screws under the counter, and the lower panel screws to expose the leveling screws.
Backed the leveling screws up so that the unit would slide out more easily
Walked the unit out to where I could reach the back side.
Disconnected the two power wires from the heater coil (slide off)
Unscrewed the plastic nuts holding the heater in place and removed the heater coil.
Replaced the heater coil and nuts.
Reversed the process above to install.

First i remove upper rack held in by 2 clips at end of metal tracks. Compress inside clips and pull up then slide rack out of tracks.Then remove bottom rack just pick it up.Then i removed bottom sprayer by unscrewing center thumb screw. Then removed feeder tube for top sprayer held in place by 2 ea. phillips screws one on celin of tub and one at back of tub. Move tube to the right which unlocks it and remove. This has to be done to expose 4 ea. star screws. Remove screws and pop screen cover off. You have to take a towel and soak up water to expose bottom of inlets and outlets for water. You will then see the chopper blade with metal screen behind it. It is held in place with on star screw to the left of round top cover. Remove cover and pull on chopper blade which will release it from fingers mated from shaft to chopper blade .While pulling on chopper blade toward front of dishwasher pull up on metal screen it will come out. Clean all food particals out i used a shop vac worked well. Be careful not to drop screws in water inlets. The plastic shaft was broken in half by a piece of dental floss wrapped around shaft. I hope this helps it was not that diffacult just hard to work over door.