C238 Jenn-Air Cooktop - Instructions

I replaced the hinges as described in other posts and the problem was solved. When the oven was 2 years old it had the same problem but the hinges should not have fatigued at that point. The engineering problem someone mentioned is that the pin of the light switch is too short. I touched it with lipstick, closed the oven door, and opened the door to see exactly where the door touched the pin. I drilled a small hole in the door and screwed in a self tapping metal screw...problem solved for 8 years until the hinges fatigued. After replacing the hinges I tried removing the screw but the light stayed on so I put the screw back.

This repair was so easy. After I examined the faulty part, I removed the old switch fom the control box by using a pair of pliers to loosen the flange nut holding the old switch. I removed it, and put the new one in by reverse order. The old switch was actually the original switch- about 25yrs old. It took longer to open the box. I couldn't believe I could do it and how much I saved in doing it all myself!!!

I took out the side of the cooktop that did not work. I had to take off the bottom of the cooktop and checked where electricity was going and not going. Once I found the part that needed replacing, I went on the website, search for Jen-Air cooktops and model number. From the sketch on the website, I was able to order the part needed. I decided to get 2 in order to replace both parts at one time, just in case. The part arrived quickly and was easy to install. The most time I spent was taking the backside off the cooktop and cleaning it.

I removed the single screw on each side of the oven by the hinge to remove the hinge cover plate and expose the hinge opening. I lifted off the glass oven door up and out and set it on my work bench. The door is heavy because its glass so make sure the doors on the way to the garage are open to your work bench area. I installed the cover plates back on so i would not loose the little covers and screws. I removed the screws all around the door and set them in a cup and lifted up the inner part of the door and the hinges are exposed. After removing the screws that hold on the hinges it lifted right out. I cleaned all the glass and set the new hinges in and locked them down with the screws and installed back the inner part of the door to the outer part and returned all the screws back. I then removed they screws on the hinge covers. I did not loose them with 4 kids running around and lifted the door back into the hinge openings and pushed down and it locked in. I then put a little pressure down on the door and removed the little locking pins. I pushed the door all the down and installed the hinge covers back on and it works beautiful. I think the new hinges are better than the set that came with the Jenn-Air wall oven. Thanks Parts Select. Also the new hinges came in 3 days as promised.

changed out switch

Turned off the power at the circuit breaker panel. Removed the control knobs from each switch and the four palnuts under each knob. Removed the two screws inside the vent well that hold the escutcheon in place. Pulled each switch up as much as possible to expose the wires attached underneath to each switch blade. Remoced each wire and replaced them on the new switch. Same procedure for all four switches. Reassembled in reverse order. Turned on power and all four burners lit up and were regulated as if new. I saved $244.00 doing the repair myself.

The repair was very easy to perform, but the springs in the new hinge were not as strong as the old one. The door would not close all the way unless you held it closed. The hinge looked identical but spring had less tension.

I first had to purchase the replacement motor which was quoted from a high of $236 to a low at graingers of$100. 00. The counterman at graingers removed the blower fan from the motor for me with a special long handled allen key. I then degreased and cleaned the blower fan. I had to cut off the screws on the motor and replace the 3 motor isolators and the urethane foam around the motor. I had to thread the 3 wires from the new motor through the bx cable from the old motor and reattach the fan to the motor. Anyone wanting more detailed informatioin may contact me at:mablume@optonline. Net

The Model number could no longer be read clearly on the stove electric grill with a down draft vent system, so all I had was the size and looks of the old grease/air filter. I was very happy to come across Parts Select by way of an amazon.com search. Their web site's design and the parts pictures with detailed descriptions made it easy to find exactly what I needed. The grease filter fit perfectly in no time. I have successfully used my cooking grill again.

The lids are fastened to the underside of the unit by rivets....3 to each lid.
I used a cordless drill and small drill bit to drill through the rivets to remove the old lids and remains of the rivets.
The new lids are easily fastened back using a rivet gun ( about $20 in Lowes) using small 1/8th aluminum rivets.
No real problems.
1 thing to note is that the drill bit will pass through the old rivet by about 1/4 inch before it comes up against the upper level of the BBQ floor so do not drill any deeper.The aluminum rivets are easy to drill through and you will easily feel when the rivet is drilled through.

Remove the screws from bottom of door to gain access to the hinge screws. Remove the bottom hinge screws and then open the door to gain access to the top hinge screws. CAUTION after removing the top screws close the door as far as possible while still griping the sides of the door. Pull up on the sides to remove the door from the stove. The springs are fully loaded if you have the door open all the way and try to lift up (like I did) the hinge will spring back and get your finger. Install the new hinge, put the door back into the oven, install all the screws and then remove the temporary rivet that comes installed in the new hinge.

blower wheel was caked with dried grease clumps; replaced blower wheel, urethan foam and 3 motor isolators; blower/fan no longer vibrating cooktop.

I first removed power from the stove at the breaker panel. Next, I used the assembly diagrams provided by the parts select website to determine how to open up the stove panel. I opened the oven door to access the four screws holding the front panel holding the knobs. I removed the screws and was able to tilt up the front panel to allow access to the four burner switches. It was easy to swap out the wires on the old defective switch to the new replacement switches. I replaced both defective switches in 15 minutes and tiled the front panel back down into its normal position and put the four screws back into the panel to secure it. Then I turned on the breaker and did a check to see that the parts I replaced were working properly. They were and the total repair time was around 30 minutes without rushing at all.

We turned off the breaker and removed the screws holding the control panel in place. They are behind in the exhaust area.

The control unit was lifted up to reveal all of the wires and the switches. Using pliers I pulled off the connectors keeping up with which wire was from which connector. The switch then dropped out and the new one went in and wires were reconnected.

It was not difficult. Only challenges were that it was very dense and hard to get at the wires and you had to be careful to keep up with the wire locations.

Well worth the time...I can do something other than boil water on that burner!!

The burned control switch was not functioning. It took a while to find the range model number and then the part number of the switch. It was cool that I could see a picture of the part with the part number on the internet so that I was sure to buy the right part.
Once the part arrived, I turned off the power to the range (circuit breaker, 220 V) removed two screws, used nut driver to disconnect switch handle, marked the 5 wires going to the switch, used the needle nose plier to remove the wires, the attached wired to the new switch, placed switch back into position, used nut driver to attach switch to the control unit. Rescrewed control unit in place with two screws.
turned on circuit breaker and tested. All good.
It is clear that this old Jenn Air range and be completely redone to good as new. All parts are available