REX5635EN2 Roper Dryer - Instructions

Half of my pulley was broken off so there were no wrench flats to take it off. I was able to remove it using Channel Locks and the 7/16 wrench shown in the video.

Hint: Use a one gallon ice cream bucket to hold up the drum while connecting the belt. It makes it much easier and gives you more clearance.

UNPLUG THE DRYER!!!!!
First removed the two screws holding the lint filter in place. Then slipped a screw driver between the top and the dryer body to remove the top. Using a nut driver removed the two screws holding the front of the dryer in place, remove the two wires for the door switch., lift the front cover of the dryer and set it aside. Support the drum ( two extra hands would be nice) and remove the drive belt. Then remove the drum. A thorough cleaning to remove all of the scorch like stain from the drum and back plate. Remove the seal and glue the new one in its place. Put it back like you found it. Make sure that the seal is not tucked against the back plate. Dryer works better than new and no more stains.

I was reluctant to call a repair service. Typically when an appliance is as old as my dryer (14 years old), service people encourage you to replace, not repair. I had replaced the dryer's motor within the last 5 years and believed my dryer still had life to it. At first, I tried cleaning the lint build up from the dryer cavity and hoses. This worked but only for a couple of days. After reading other successful repair stories on the website, I decided to try replacing the thermal fuse. It was so easy. The part was easily identifiable. It was just a little hard to yank off the connecting wires. Good as new and no service call.

Safety First - I unplugged the power source. I removed the console by simply removing several screws. However because the nut fastening the resistor was in a really tight spot and I had little room to work, I decided to remove several screws from the back of the console to open it up. (This step is not necessary - but for me, it just made the job go quicker). I was then able to use my ratchet/socket set to remove the nut from the resistor. I then attached the wires from the timer to the new in-line resistor. I closed up the console, re-attached it to the dryer and DONE!!! The dryer works fine!!! By the way, the set is 25 years old. I initially thought it was the timer itself but after explaining the problem to Rebecca at this iste , she quickly identified the problem as the timer power resistor. Many thanks Rebecca??

My dryer timer would run through the heat cycle and move in to the cool down cycle. It would not move past the cool down cycle, and would not shut off automatically. I tried replacing the Thermal Fuse first, since I'd already removed the back panel to diagnose the problem. There was no change - the dryer did not shut off automatically. Next, I removed the back cover to the timer console. The Timer Power Resistor looks like a black circle and a rectangle joined together. It was attached to the back of the on/off switch by a single hex head screw, and the resistor has orange and black wires attached. The replacement Power Resistor doesn't look like the resistor that was in my dryer. It is rectangular in shape with 2 male spade connectors. I attached the orange and the black wires to the new power resistor. I started the dryer and it went through a full heat/cool down cycle, and automatically shut off with the end of cycle buzzer sounding. Total part replacement time was about 10 minutes.

Troubleshhot problem, used multimeter to verify current to motor. Once that i was sure motor was getting proper voltage, I used a meg-ohm meter on A/C motor windings and physically tried to turn motor and found that it was siezed. I then cleaned inside of unit inspected belt and drum rollors. Due to the cost of the items, I decided If I was going to replace the motor I should replace all moving parts, and install new belt. Everything went easy. WHAT WAS MOST IMPRESSIVE! was that the Parts people sent the correct parts on time the first time, with no hiddin charges. There web site should accurate diagrams of parts and internals of machine. I was really pleased and will use this service again. Thank you

The most difficult part of this repair was making sure I purchased the right part !!! Part Select.com has a great website with pictures of almost every part you could ever need. I was able to select the right part and from there the repair was easy.

I needed to remove the front lower cover, very easy as it is held on with clips only so I used a flat head screw driver to pop it off. I had to remove the lint filter and then there are two screws attaching the top cover of the dryer to the internal lint filter tray. The top of the dryer can then be opened front to back I again used the flat head screw driver to pop the top open as it has two clips at the front corners. It helps to have someone to hold it open or a rod of some type to keep it open. You can now lay the belt on the top of the drum and work it down the back side by pulling forward on the drum itself to seperate the drum from the seal that presses aginst the back side of the drum. I then went from the lower front to retrieve the belt now draped over the drum and pinched the belt to pass it through the tensioner and over the drive pulley. looking at it from the front the belt will come down the right side of the drum under the tensioner pulley around the drive pulley across the bottom of the drum and up the left side. The belt sits almost in the middle of the drum not against the back lip where there is a groove that might be confused as a place for the belt to ride that is where the seal sits then reverse the process to reattach the top to lint tunnel and reattach front cover and you are good to go . i would suggest vaccuming any old dust/ lint whlie everything is open as this reduces the chance for catching on fire I was supprised as to how much lint was loose inside the dryer cavity itself and our dryer is gas and the flame is an open flame.

unplug dryer
remove two corner screws on dryer control unit
pull control unit toward you to dislodge and flip over
remove back cover panel
pull off timer knob on front of control unit
unscrew timer from control unit- note orientation of timer so you can replace new timer correctly
holding new timer next to old timer in same orientation
one by one, remover each wire using needle nose pliers and install each wire on new timer in corresponding location.
DO NOT remove all wires at once
Once all wires are relocated on new timer, position timer on control unit and screw back in
Replace cover panel and slide control unit back into place
re-install two corner screws to hold control unit on dryer
re-install old knob on to timer (note flat side on timer shaft should align with flat side of knob hole)
Plug in dryer and test timer
Tell everyone in the house how much you saved by repairing the dryer yourself

Solution: electric motor replacement as the integral centrifugal switch lever (plastic cam) wears over time causing the start windings' switch poor contact. Took it all apart, (back panel, front and top) including lifting the drum out to completely expose the motor. Needed to wrench the plastic fan from the inside motor shaft. Tricky part was swapping the original pulley (6 rib belt, still good) for the one supplied for 4 rib belts. I needed to file another flat onto the other side of both motor shafts (old and new) to break them free, using a vice to secure the pulleys. The dryer works perfectly! It's a great dryer that can be repaired by a determined novice. The enclosed instructions were helpful, although if followed about cutting the original motor shaft to obtain its pulley might require drilling the shaft from the pulley = nonsense. Thanks again Parts Select.

Everything worked perfectly---thanks to the suggestion of your call center agent. She suggested that since the replacement door handles were no longer available, I should consider repainting them--it worked like a charm. Please tell her she was a life saver. We rent that house in Fl and my returning tenants had complained about the discoloring refer handles. Thank you

I identified the correct catch of the three that were included in the package by matching its number to that on the old catch that I had pried out of the door using a flat screwdriver. I centered the new catch over the square hole in the door and pressed it into place. Then I used some needle-nose pliers to twist and remove the metal pin that fits into the catch from the main dryer housing. I replaced that with the new piece included in the kit, gently tapping it into place with a hammer. The repair complete, the door worked perfectly. Thanks for your help and for the speedy delivery of the kit.

My 80 series Kenmore dryer wouldn't start so I looked online for a solution to the problem. One of the sites I found stated that the problem could be as simple as a thermal fuse if other potential issues could be ruled out. I ordered the part on a Monday from PartSelect with standard FedEx ground shipping - stated it could be 3-5 business days. To my amazement, the part arrived the next day! Awesome!!! I watched the video on the PartSelect site to make sure I knew how to fix it, then followed the easy instructions. All I needed to do was use the nutdriver to remove the back cover from the dryer, unplug the two wires going into the thermal fuse, remove the old fuse, and pop the new one in. Then I just plugged the wires into the new fuse, replaced the cover and voila, the dryer worked like a champ! Thank you PartSelect for saving me a needlessly high repair bill!!

Boyfriend stated it was simple, he removed the back and replaced the part using a few everyday tools.

The dryer quit working. I did some trouble shooting on your amazing site, ordered what i thought it might need and then got to work. Took no time to get it apart and replace roller kit and belt. What took the longest was getting in there and cleaning out probably 15 years worth of dirt and dust. If you have not opened your dryer up and done this, 10/10 recommend, because in doing so i found that the motor was the real culprit. Once i opened it up more, especially cleaning around the blower fan and motor, i was half a day in. Put it all back together and got it running for two more loads before the motor quit. Replaced that and since the hard work was done, had it back in in half an hour and running great. Probably will need to redo the felt seal one day, but for now, i am calling it a win. This is my go to site for all things and i have been able to work on most of my major appliances and do it myself using the helpful information here.