KUDC02IRBL4 KitchenAid Dishwasher - Instructions

I found instructions on line when I goggled my dishwasher name and model number with the words noisy door. There were three or four good suggestions at a couple of the sites I visited. I tried applying vasoline, then silicone to the rope where it travels through the plastic guides but that just cut the sound down about 50%. My dishwasher has plastic guides that look like rollers but they don't turn, they are fixed in place. The ropes squeak as the pass over the guides. The replacement part kit has plastic guides that turn like wheels now so the rope does not drag over them and squeak. This repair could be done by me in 20 minutes or less every time now that I know what I am doing.

I removed the black bottom metal cover then turned the nuts on the adjusting (leveling) bolts to lower the front end of the dishwasher so I could pull it out of the cabinet. Once I lowered is as low as it would go I opened the door and pushed down on it which tilts the dishwasher down and you pull out on it and the top lip clears the cabinet. If your dishwasher just pulls out the first time you try these steps may not be necessary.
Once the dishwasher is out the guides and rope are down at the bottom in the front by the door. It's obvious what to do to replace them.

Remove upper tray and spray arm. Remove two screws retaining pipe for upper spray arm and overhead. Unscrew retainer on top of lower spray arm and remove. Gently rotate the upper feed pipe clockwise until pipe can be removed from lower pipe. You may then remove the lower pipe and bearing housing where the seal is. Reverse order for reassembly. I also replaced upper spray arm bushing. Very simple, remove one screw and the arm will come out.

Be sure to shut the power off before you attempt this first step, there are electrical connections all around this area. At first I didn't realize to get at the door handle I only to remove the top four screws on the inside of the door. After figuring this out the job was fairly easy. Once inside the top part of the door, all I had to do was snap off the old handle and snap in the new one. Test it to see if it works before you shut the door.

Was able to replace and repair without taking the dishwasher out. Thermostat is behind and to the left of the power junction box. Has 2 wires going to it. It is up against the bottom of tub. I used an angled mirror to see what I was doing. 1 small screw to detach and pull down thermostat. Be sure power is off before you start. Also reprogrammed defaults. Hit any button 1-2-3, 1-2-3, 1-2-3, fast and close door. Let it sit 15 min to run and re-set defaults. Now I have heat and dry dishes.

no tools were needed, I just inserted the knob and then turned it and it was completed.

I removed the screws around iner door panel. this allowed me acess to the hex head screws holding the plastic
air inlet and replaced it. the small tabs on the ends of the old inlet had bent
up allowing the water to flow by

Cut power and turn off water. Pulled the dishwasher out of the cabinet. Removed internal spray unit. Lay a plastic bag on bottom of tub in case a screw falls from upper spray assembly while removing. Disconnected and drained all hoses. Put down plastic lined tarp on floor. Lay dishwaser on its side onto tarp. Removed hose from recirculation pump, removed water sensor and recirculation pump from housing and detach electric connection. Removed 3 plastic push clips and removed entire motor-pump unit from tub. Position new motor-pump unit into tub. Replace 2 push clips into position, then used a flat screwdriver to put some tension and position plastic pump assembly so I could insert 3rd push clip into position. Replaced all components & reconnect hoses. Turn on water & power. A relatively simple repair. Too bad the original motor-pump only lasted 3 years. Not built like the used to. Thank goodness for Part Select.com Great schematics and descriptions. Excellent website, service, delivery and excellent Part! Thank You!

.The easiest way to complete the impeller and chopper motor replacement is to disconnect the power, water and drain line, remove the dishwasher from the cabinet, set the washer on its back.

From this point everything is visible, pump housing, motor, etc. and it's a matter of disassembly and reassembly. Make note or a drawing of where all the wires are connected so you reconnect them in the right spots.

Reinstall water lines and power and check for leaks before replacing shield or kick plate.

Disconnect the water supply, the drain line, and the two screws that go up into the cabinet frame, then pull the dishwasher out from under the counter. Tip the unit onto it's face and the main pump/motor is facing up. Turn off the power then unplug the electrical connector from the motor. Remove the single bolt at the base of the motor then turn the whole motor ~1/4 turn counter-clockwise. A firm pull will remove the motor/pump at this point.
The new motor/pump has a new seal. See that the arrows on the pump volute and the motor frame are lined up before inserting into the housing. The new motor/pump slides into the housing easily and a 1/4 turn clockwise will pull it in tight. Re-install the locking bolt and revers the rest of the steps to get running again.

Other than the repair part being at the bottom of the dishwasher and you had to lie on your stomach to do the swap out, it was just one screw, move the part out a little closer to you then pull off one electrical wire, and pull off one small hose and using wrench unhook the other small hose.

Of course I had to take it apart a second time because of a leak, but using 3 or 4 circles of the white plumbers tape, it took care of the leak.

First, turn the power off as you need to access the door handle from inside the control panel. There are six phillips head screws that hold the control panel onto the door. These screws are accessible from inside the door. There are two at each top edge and one on each side of the door latch. Hold the control panel on the front side of the door when removing these screws to insure the control panel doesn't drop and damage the control wiring. Once the screws are removed, tilt the control panel away from the door to access the inside of the panel. The latch assembly that the door handle attaches to will come free with a little wiggling (no screws here). Once free, the door handle is pretty easy access. It snaps into place so removing the old one a installing the new one is a snap. Removing the two wires connected to the switch on the latch assembly made things a little easier.

If your chopper assembly has a catastrophic failure like mine did, chances are it took out the teeth on the circulation motor as well. This will lead to the teeth on the chopper being destroyed by the impeller as soon as you turn the dishwasher back on. First, follow the instructional video to remove the motor (found on this site on the circulation motor page) and chopper assembly (also found on this site on the chopper assembly page). The impeller is screwed onto the input shaft of the motor, and you must keep it from turning so that you can unscrew the impeller assembly. I removed the back cover of the motor (there are four screws holding it on) and held a flat pry bar on the rotating assembly inside the motor to keep it from turning, then unscrewed the impeller from the shaft. Mine came off very easy, but be careful not to let your pry bar slip or damage the motors internals. After that, install the washer and grommet from the impeller seal kit on to the impeller, and screw it back on while keeping the motor from turning with your pry bar. Lastly, reinstall the motor and chopper assembly per the aforementioned instructional videos. The whole thing took around an hour to do, and it is much cheaper than replacing the entire circulation motor.

The repair was really easy. First disconnected electricity staring with fuses and removing wires from dishwasher, then disconnected drain hose and water hose. Pulled it out and removed pump turning clockwise no need for tools and same way installed new one. Very easy

I followed the YouTube video exactly and it went very well

You need to pull the unit out to get access to the spring connected to the rear leg frame. Use the everything in the kit. The rollers are upgraded and will guid the cable better.