CAV2004AJW Magic Chef Washer - Instructions

Always check the basics first!

Mistakenly replaced the water valve (even though it was buzzing idicating it had power and showed 110V across terminals). Assumed the water lines were working. Turned out to be a clogged cold water line (safety valve clogged). Replaced both lines for good measure, machine working fine.

i followed the directions i found online. do not take the screws all the way out! The snubber ring solved the problem. I replaced the springs since i had them. The old ones seemed OK.

I think normally the problem is caused by the Brake Rotor Lining Assy (item #50 on the diagram). It has a brake lining facing down that makes contact with item # 51. It turned out that I had grease & grime on these parts, thus the brake is not taking grip & causing squeaky noise. All I had to do was to clean the parts & put them back. I bought the part (#50) - P/N 2347192, but it was a whirlpool part that didn't fit my Magic Chef. Some parts fit both brands, but this 1 didn't. Here is the procedure:

1. Unplug washer.
2. Move unit away from wall.
3. Tilt it back far enough to work underneath. Support the front with lumber.
4. Pull out cap (#58)
5. Remove ring clip (#57)
6. slide out everything from #53 down. Keep them in same order for re-installation.
7. There are 6 ea screws (#53) that hold item #52 to item #45. It is spring loaded by item #47. Item #53 has a 5/16" hex head. Use 3 ea. #10-24 hex head screw, at least 1.25" long to assist in compress/decompress the spring tension. You can buy them from a hardware store.
8. Take out every other screw (#53) & replace them with these 3 longer screws for remove/re-installation of item #52.
9. Take out the remaining 3 ea #52 screws.
10. Go around & back off each of the 3 longer screws to decompress the spring.
11. Remove item #52, & everything from #48 down will come out.
12. Clean or replace what you need.
13. Do the reverse to put everything back.
14. There is an item within #59 that looks like a miniature bearing. I would put some grease on that & on item #55.

unscrew the screw holding the broken part in the lid to remove the old part and tighten the screw to a firm position to hold the new piece in place. Now working fine.

The Repair went well . I had the hose on in about 30 seconds . The best part about this ordeal was the ease of finding the part on your website , and the speed of the delivery . I had my part in about 2 days , put it on and back to the fun part of clothes washing . I would recomend this company to everyone. Thanks, Rick K.

first I thought there is a problem with with hoses.problems like filter or hoses blocked.after I opened the hoses they were fine .Water was going out with power .Then I opened the valve connected to the hoses . I checked these hoses withe help of a 12 volt battery . the valve was not opening so I came to the conclusion that this part is broke.is not easy to change this part.Small place and hard to unlock the hose inside .They could design this much easier with just using longer hose.But I think then nobody will call service dept.

Unplug from power Source,turn off water supply,Remove 3 screws that hold the Control Panel in Place.Remove knob, lower assembly, unplug wire Connector,using pliers , compress vacuum hose clamp,remove vacuum hose,remove screw holding switch in place,depress plastic tab that prevents movement,twist switch assembly to remove.Reverse procedure to install new switch.

Looked up probable causes on PartSelect website. Determined that worn snubber ring and and weak springs were probable cause. Ordered parts on a Thursday. Parts arrived on following Monday.

Read several repair stories on the website. One story gave step-by-step instructions for disassembly. Very helpful since I followed this prescription. While waiting for delivery of the parts, I removed the tub and inverted it.

Removing springs was relatively easy. Did not remove snubber ring until new parts arrived, but replacing it was easy. I was very cautious about loosening the 6 screws and heeded the warning about the 200 pound spring under the cover.

Diagrams on website showing expanded mechanism of washing machine parts were very helpful for reassembly.

The most difficult part was installing the new springs, since they were quite strong. One repair story on the website suggested using coins to expand the new springs enough to be able to hook the springs into the upper slots and hangers.

I USED ONE OF THE MORE ACCESSIBLE LOCATIONS (AT THE REAR OF THE MACHINE) TO PREPARE EACH SPRING FOR INSTALLATION).

I hooked a spring in the bottom slot. I pushed a long heavy screwdriver through the spring's upper hook and the hole in the metal support and expanded the spring until I could insert 1/2-inch washers (about 8) between the rings. I prepared each spring this way for installation around the tub. With the washers in the expanded spring, it was relatively easy to use a pliers to lift the upper hook into the hole or hanger.

I decided to insert the spring next to the motor first since it was the more inaccessible. The remaining springs were installed relatively easily.

Reassembly was easy by following the reverse order of the disassembly instructions. I found the tub to be pretty heavy to lift, so when it came time to put it back into the frame, I turned the frame on it's side and inserted the tub from floor level.

I am very proficient mechanically but I believed I could make this repair without difficulty. I think that without the repair stories I had viewed on the website, it would have been more difficult. A spring tool would have been immeasurebly more helpful.

Took the washer outside, turned the washer on its side to expose the bottom panel. Removed the old water pump (three screws and two hoses. Replaced with new water pump and connected all fittings. Real easy to do. Washer runs great now.

1. Pulled top off (liquid softener dispenser section)
2. Put 2 socket extension and a 13 mm socket together with socket wrench (tool).
3. Insert tool with 13mm socket end into old agitator and unscrew bolt.
4. Remove tool and then remove old agitator.
5. Turn old agitator upside down to remove bolt.
6. Insert new agitator where old agitator was in washer.
7. Insert bolt.
8. Insert tool with 13mm socket end into old agitator and screw in bolt.
9. Pop top back on.

Hardest part was finding extensions because one wouldn't reach.

Popped off bleach cap on top then got socket and long extension removed bolt, cleaned a little then replaced new agitater top.Replaced bleach cap and i was done.

Leaned washer forward, removed clamp and old hose, replaced with new hose, reinstalling clamp.

Researched "trouble shooting guide" Parts Select Website--

2 possible part failures - (1)--water fill valve inop-per Parts Select Web - 74 percent change of this unit failing.
(2)--pressure line fractured - 24 percent chance of this unit failing......

Ordered both parts from Parts Select -

Replaced water fill valve (possible solenoid failure--(although a little difficult to get at valve replacemnt was easy - total porcess took a little less than an hour).

Needless to say - problem solved with valve replacement, this machine should be "good" for at least another 5 years.

Thanks for your kind help and most important - the easy to use data...........

Spence Merrell
Dayton, Nevada

I used a screwdriver to release the front side of the waaher top from the clips and tilted the washer top back. I then released the hose from the water valve and took out the mounting screws at the back. Replaced the valve and hooked everything back up.

Removed the old hoses and screwed on the new hoses.