KERC500 KitchenAid Range - Instructions

Removed all terminals and block mounting screws. Repaired one burnt terminal and reassembled. Replacement part was an exact fit and reassembly whnet very well.

Removed broken glass cover and bulb, cleaned old gasket off with damp cloth and replaced with new bulb, glass cover and gasket. No tools needed.

Repair was very straightforward. Based on information gathered from an earlier post about the same repair I simply removed all screws from the oven door. These were all located on the bottom edge of the door itself. Upon removal of the screws the door separated and exposed the "core" where I then had access to the hinges which were hel ... Read more d in by one screw each. I removed the broken hinge, replaced it with the new hinge, pieced the door back together, put back all the screws, and the repair was complete.

Lift top of control panel where florescent light bulb is enclosed. Remove florescent bulb. Remove two Phillips head screws that are below bulb. Top of control panel swings down toward front of range to allow access to burner switches. Simply replace wires on new switch in same location as old switch.

Opened the Cooktop. Hardest part was removing the cooktop.
The heating element was broken, very hard to see.

Remove 2 clips and install in new element. Great oppurtunity to clean the unit.

cut power off and placed sturdy table same height as bottom of oven in front of oven. removed trim screws. pulled oven out onto table. removed top cover and panel on left side . tested transformer to be sure it was bad. then replaced transforner

This is a two module cook top That I have, 2 burners in each module. I took it apart take the damaged one out and replaced with the new one, put it back together and turn it on. Heeeyyyy it works. Thanks.(and I'm not an electrician)

Your online video was a great help.

This is a slide-in range, so I:
1. Turned off the circuit breaker for the range. The range is hard-wired, so can't just be unplugged. I determined the clock on the range went off.
2. Removed 4 screws holding the front control panel to the cooktop. Removed 2 screws from each side panel into the cooktop. Removed 4 screws from the ... Read more rear panel holding the cooktop.
3. With my assistant (my wife) lifted the cooktop and tilted it so that I could access the underside.
4. Used an iPad to take photos from several angles of the wire connections from each burner control. Printed the one showing the connections on the dual burner control.
5. Removed the 4 screws holding the sheet metal support for the dual burner and one of the other burners. Released the spring steel retainers holding the dual burner. Removed the burner.
6. Used the iPad again to take photos of the connections to the dual burner, and printed it.
7. Removed all the wire connections to the burner. Checked continuity from the center (common) terminal to each of the other terminals. Determined that in fact the inside coil was open (burned out).
8. Removed the two screws holding the spring clip retainers on the old burner. Matched the old and new burners to determine where the spring clips should go. Drilled 2 small holes in the base of the new burner and screwed the clips from the old burner on the new one.
9. Now the tricky part: The new burner didn't have the exact same limiter and heat sensor probe as the old one. After several false starts, we were able to barely make out the terminal letter/number designations on the control and match them to the same letter/numbers on the new burner. It required a magnifier and a strong flashlight to read these engraved markings.
10. Made the connections on the burner. I used a pair of long-nosed pliers to carefully pull the connections off the spade terminals, and attch them on the new burner.
11. Mounted the burner to the sheet metal support using the spring clips previously installed.
12. Re-attached the 4 screws holding the burner support to the cooktop.
13. Carefully replaced the cooktop onto the range, paying special attention to not pinching any of the wires, and making sure all the wires, from all the burners were still connected.
14. Replaced all 12 screws holding the cooktop to the range.
15. Turned on the power, and checked all burners, including the new one, to see if they were opetating properly. YAY! They all worked!

It must be noted that we had to call a repairman to troubleshoot our installation the first time. We had reversed two of the wires to the new burner, because of the difference between the old and the new limiter connections. The engraved markings in the porcelain were very difficult to see. The instructions that came with the new burner never addressed this issue, and instead had very confusing (and worthless) instructions about replacing the limiter from the old burner to the new on. (This was not possible, anyway).

After the repairman left, we discovered the front burner that had been working, no longer was. With our newfound experience, we repeated the previous steps to take the range apart and discovered one of the wires had become disconnected from that burner. We re-connected it, re-attached the cooktop, and everything worked.

One telltale indicator that we had mixed up the connections on the burner, was the red "hot' warning light on the range top came on as soon as we restored power, even though no burners had been on. I should mention that the dual burner "worked" a couple of times even with the reversed connections, but then failed to work any more.

1993 model oven, built in wall model, so didn't to remove oven for the normal rear access to replace the lamp socket. As someone else posted, replacement can be done from inside the oven -- BUT the socket removal was more complex than just 'twisting it out.' But below worked! (1) Turned off oven power at circuit breaker panel. To facilit ... Read more ate working in the oven compartment, removed oven door (2 screws on back of door), raised the over door almost closed, put 2 large nails through the hinge holes when they lined up. Lifted the door out (heavy ~20-25 lbs) and put aside. (2) Put work light inside oven. (3) unscrew glass socket lens and the bulb). (3) Using inspection mirror, studied the inside of the socket to determine that its lock tab type and locations -> were on left and right sides of the socket. These tabs needed to be bent in, but they were each held out by a small circumferential length of think metal, a tab about 3/16" x 3/8". These small tabs could be moved/positioned by just finger friction, with a little start with a screwdriver tip on their edge! I got an end positioned to put sharp screwdriver under that end, then pried it (bent it) inward a short distance. Enough to use needle-nosed pliers to pull it completely out - came fairly easily. Repeated on other side of socket. (4) Then, with pliers, bent each of the 4 locking tabs inward a short distance, Used sharp tool to get one socket edge lifted a small amount; then use mini-pry bar and screwdriver to gently pry around the socket in steps, working evenly around its edge. At about 3/8", it was free. Lifted it inward gently so as not to damage the insulation of the 2 wires attached to its rear. Noted the direction of the wire tabs was straight up (keep same orientation on new socket). (5) Needle-nosed pliers on each connector to gently work the connectors off their socket tabs. Note one tab is larger than the other. Keep the wires inside the oven compartment. Don't damage the insulation. (6) Pushed the wire connectors onto their respective new socket tabs. Aligned socket with the tabs upward, and inserted it, careful to nurse the wires back into the oven wall hole; press socket into the hole, pushing it in evenly and firmly until flush. (7) Pushed in the new type bulb that came with new Socket. Turned on power, and light came on. (8) screwed on new glass cover. (9) Lifted oven back onto the hinge prongs. (easier with two people to get the prongs aligned and into their door slots.) Worked door left and right to get it to lower down fully. Removed nails, lowered door, and put its 2 screws back on. (10) Poured a glass of wine.

Removed module replaced radiant element very easy repair.

REMOVE BACK COVER. UN PLUG, REMOVE TWO SCREWS IN SIDE OVEN, PULL OUT , REPLACE, REATTACH, FIXED CODE F-3

Repair went well. The door came off easily after I figered out how to pull the hinges out of the oven chasis. The door dissassembled fine until I reached the 7 tags with screws that hold the inner glass in place. Three of the screws were frozen tight. Probable due to the age of the oven and the heat cycles on them. A little penetrati ... Read more ng oil and working with the screws finally worked them loose. Just be carfull when tightening the screws with the new glass. If the screws are tightened too tight it may break the new glass.

I pulled the range away from the wall enough to reach the back. There is a small access panel on the back of the control panel at the top of the range. It removes with 3 phillips head screws. Once removed, the back of the switch is accessible. Simply pinch the 2 snaps on the side of the switch and push it out through the front of the pane ... Read more l. Remove the 3 wires from the failed switch and install them on the new switch. It isn't obvious which way the switch installs and I'm not sure it matters. But there is stamped writing on the switch that will help orient it. Then simply push the switch back in place until the snaps catch and install the access panel.

Overall the project was not bad. There are many pieces to the door. Carefully observe the order in which the door comes apart. This will make putting everything back together a lot quicker. The screws that hold the glass clips in the door were almost impossible to remove by hand. A power drill was helpful. Extra time was needed t ... Read more o wash off the baked on crud. When it was all done, the oven looked brand new.