911494 Kenmore Microwave Oven Combo - Instructions

Turned out the issue was easily solved by replacing a single, inexpensive fuse.

First off, UNPLUG THE MICROWAVE.

The fuse is located under the plastic grill at the top of the microwave. It's held on by two screws. Once you've removed the screws and taken off the plastic grill, you go to the right side of the mic ... Read more rowave and remove another screw that holds a small metal grill in place. Removing the small metal grill is probably the toughest part of this repair. You kind of have to rock it back and forth a bit to get it to release. Once that's off, you can get to the fuse. I removed the burnt out one with a pair of needle nose pliers. I also put a small piece of cardboard under the fuse when I did this so I didn't accidentally drop it into the innards of the microwave. I did the same thing when I replaced the new fuse. I then plugged the appliance back in and made sure it worked. Once that was confirmed, I replaced both grills.

This repair is EASY if you know how to use an ohm meter. If not, seek help for this step.

SYMPTOM:
The oven (JKP27WOP3WG or JKP27WP3WG and many ovens like it ) was not getting hot enough. Verifying the cooking temperature with an typical oven thermometer, I was able to determine that the oven was cooking temperature was ... Read more about 150 degrees to low.

FAILURE POINTS:
There are two logical failure points (1) The oven sensor ( WB21X5301 about $75), or the (2) the controller board (PS238233 about $252). In my case it was the controller board. When replaced the oven worked beautifully.

REPAIR:
As with any repair, you MUST DISCONNECT POWER TO THE UNIT BEFORE SERVICING!!!

Pull oven from the wall:
- Disconnect power by flipping the circuit breaker to the OFF position.
- Remove the top flange / cowling from the top of the oven (it just pulls off)
- Remove two screws under the top flange / cowling
- The whole unit easily slides out, but it is highly recommended that you use two people to place the oven on the floor.

As a diagnostic between these two parts, if the oven sensors measure approximately 1.1K ohms of resistance at room temperature, then it is probably not the sensor. The oven sensor wires are connected to two white wires that run up to the controller board. You need to disconnect the oven sensor to make the measurement. You may either completely remove the oven sensor by cutting the wire (be sure to allow yourself enough slack so that they may be safely reconnected) where it connects to the white wires, OR, (preferred method) if leaving the oven sensor partially installed,
- Remove the top sheet metal cover (10 screws)
- Remove the service connect cover (2 screws - this is where the main Power cord comes into the unit)
- Disconnect the white wires from the controller board (this connector which also includes other circuits is on the left side when looking at the controller board).
- Remove two screws from oven sensor but just let in dangle down so that you can put the sensor in the ice water / boiling water.

Measure the resistance under the following conditions. Your ohm meter should read APPROXIMATELY...
- 1.02K ohms in ice water
- 1.09K ohms at room temperature
- 1.36K ohms in boiling water.
If you get approximately these readings, then it is NOT the oven sensor. If that checks out then re-install the sensor AND the connector.

If it is NOT the sensor, replace the controller board.
- Take a moment to write down the color of the wire to the LETTERING (N, L, G, C / COM,,,) on the controller board. The connectors are in different locations on the new controller board so the wire color to the letter designation is significant.
- Carefully remove the wires one at a time
- VERY carefully remove the keypad ribbon cable from the right side of the controller board.
-- The ribbon cable will disconnect by releasing some little pressure clips on the side of the connector.
- Remove the controller board (4 screws)
- Install new controller board (4 screws)
- VERY carefully connect the keypad ribbon cable on the right side.
-- Make sure that the connector is in the OPEN position first, then,
-- Slide in the cable ensuring that all parts of the ribbon made it into the connector, then
-- Press down on the connector locking tabs.
- Reconnect each wire to the correctly lettering on the board.
-- Again, the connectors MAY BE in a different order on the replacement controller board. Match color to letter.
- Reconnect the (5 wire?) connector that includes the white oven sensor wires.
- Make sure everything looks normal, (i.e. no wires are pinched, remove tools from top of oven area, etc.)
- Re-install top cover.
- Re-install service connect cover.

You can test the unit while it is out of the cabinet,
- Make SURE that all sheet metal covers are in place.
- Flip power breaker to "On".
- Test that oven gets to the desired temp.

Removed six 1/4" hex nuts on rear of oven. Then through front/inside removed a single 1/4" hex nut to actually remove sensor. Unplug sensor connector, remove. Reversed steps, push oven back in place and plugged in. Tested oven function.

first, made sure circuit breaker was off
second, used nut driver to remove 2 screws on old element, pulled it from the back of the oven
third, removed 2 wires from old element (spade connectors)
fourth, connected new element and pushed back into oven.
fifth, reinstalled 2 screws securing new element

this was ... Read more all done by my 15 yr old son under my supervision.

First I removed the two screws that hold the element in place. I then pulled the element out about 3 inches, but I had not turned off the power.
So, I shorted out one of the wires. Then I turned off the power but was afraid to go any farther.
An appliance repairman was at my house that day fixing my dryer seal. He was able to pu ... Read more ll the wires through the insulation successfully and install the broiler element. He did not charge me any extra for this little extra job. But I learned my lesson. Cut the power before you begin! He told me that I could have wound up with a much bigger repair if the short had been in the wire that is connected to the control panel of the oven. I was very lucky!

Replaced High Voltage Diode. Very carfully due to the extream danger of a electrical shock.

FIRST MAKE SURE THE OVEN IS OFF!!!! I chose to shut it off at the breaker panel. Remove the two screws that attaches the broiler element to the oven. Gently pull it out. Unplug the two cable wires that are attached. Replace it and install the same way.

Unplugged appliance and removed 5 screws on back of stove/oven and removed plate. Disconnected the sensor and unscrewed it on the inside of the oven. Pulled the cord through and replaced with new sensor. Replaced all parts and plugged in the appliance and tested. Worked great.

The old fuse is perfectly good. The new ones arrived within a day.

First I removed the two screws that hold the element in place. I then pulled the element out about 3 inches and disconnected the two wires

1. Opened door to remove glass dish and plastic rotating wheel.
2. Turned breaker "off" to appliance at main electrical panel.
3. Removed two "star" screws located on side of front control panel.
4. Removed four screws (two top and bottom) from front bezel around the wall mount microwave unit.
5. With bezel removed; re ... Read more moved four screws (two top and bottom) from the frame seecuring the microwave above the conventional oven directly below.
6. Using an inverted laundry basket; slide the microwave unit out approx. 14-16 inches and balance the extended weight on the inverted laundry basket. I opened the oven door and placed the laundry basket on it.....was a good fit!
7. With the side sheet metal now exposed; remove four hex nut screws (black) from unit.
8. Also, swing front control panel open; notice two sheetmetal tabs securing side panel. bend each up to help release side panel.
9. NOTE: The sheet metal enclosure is a shield for the microwave unit. It interlocks around the side cover preventing accidental removal.
10. By removing the four hex screws, you will notice two philips screws toward the rear of the unit. Remove both of these screws and the side panel should come out exposing the magnatron.
11. Uplug the magnatron and light. The light is in a white plastic cover and the magnetron is the main device in the unit. There was a schematic in my unit that helps illustrate each of the locations.
12. NOTE: There are capacitors toward the lower rear of the unit that will remain charged although power is off. Safely dscharge these capacitors or don't service this unit on your own.
13. Remove the magnatron by removing the four philips screws attaching it to the side enclosure.
14. Remove the plastic cover encasing the light by removing three philips screws.
15. NOTE: The replacement magnetron does not include the thermal sensor secured to its case. You must remove this from the old unit or buy a new one. There are two small philips screws securing this in place.
16. Reverse order to install new units.
17. NOTE: there is a gasket on the magnetron (around the hole where the rotating head projects into the cooking chamber. Ensure gasket is properly installed to prevent microwave leakage.
18. Once everything is reinstalled; place glass of water in unit to test. Set controls properly and turn on. Water should be hot per setting.

1) pull out the stove
2) remove the 7 sheet metal screws holding the back panel on. (the panel that also covers where the cord splits and connects to the oven.
3) Find the small plastic connector located in the middle of the back of the range and unplug it.
4) open the front of the oven and remove the one screw holding in ... Read more the oven temp sensor.
5) replace the sensor and make sure to "feed" the new cord through as best you can.
6) I had to dig through the insulation a little bit to find the new wiring harness
7) connect the wiring harness and put the back of the range back on

note: this was very simple to do if you think this might be the problem don't hesitate to handle this one yourself.

First, I waste $65 by calling some "REPAIR" service. They showed at home and charge me that just to tell me
Second, I researched on the web and ordered a part, which was not the issue. I waste abnother $72
Third, I found Part-Select and got the right answer: the Diode was the problem. Ordered the part form Part-Select and it FIx ... Read more ed it !!!

Note: I did not buy a new microwave because this one is mounted on the wall and it will cost me +$800 just the lowest price.

1. turned off electricity -- unplugged the unit 2. removed 3 screws on top of top vent, removed vent screen then I located the little white cylindrical fuse and popped it out with a table knife. Then I popped in the new fuse. Replaced the vent screen and screws ... Read more -- plugged in the appliance and it is working again.

After unscrewing the old heat sensor from inside the oven, I pulled the range away from the wall, got behind it and removed the small panel over the heat sensor. Naturally, the plastic clips connecting the heat sensor to the range wiring wouldn't come apart, so I eventually had to simply pry them apart with two pliers. Then, naturally, th ... Read more e new plastic connector clip on the replacement part didn't match the clip from the range, so I had to cut off both receptacles and strip the wires, then used the provided wire nuts to make the connections. After that, it was easy, just secured the heat sensor inside the oven and replaced the panel. I didn't push the range back against the wall until I tested the repair. It worked fine!