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PP5020AV Poulan Chainsaw - Overview

Diagrams for PP5020AV

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Engine Fuel Filter – Part Number: 530095646
$9.62
In Stock
Engine Fuel Filter
★★★★★
★★★★★
(4)
Part #530095646
This Genuine OEM fuel filter is designed to maintain the performance and longevity of your equipment by preventing dirt and debris from entering the carburetor. Located inside the fuel tank, this essential component ensures clean fuel delivery, protecting the engine from potential damage caused by contaminants. Sold individually, the filter is built to meet original equipment standards for fit and function. Over time, the filter may become clogged, restricting fuel flow and making engine starts more difficult. For optimal performance, it should be replaced—not cleaned—at the first sign of blockage or wear.
Purge Bulb – Part Number: 530047721
$12.05
In Stock
Purge Bulb
Part #530047721
Fuel Line – Part Number: 530069599
$14.25
In Stock
Fuel Line
Part #530069599
This Fuel Line is a 25-inch, clear, plastic line used to deliver fuel. It requires a screwdriver, pliers, socket set, and nut driver and is rated as "Easy" to install by customers. If the fuel line wear out to the point of breaking, cracks and/or leaking will appear and the part should be replaced. Refer to your make, model and diagram to ensure this is the correct part for you.
Fuel Line Fitting – Part Number: 530023877
$7.65
In Stock
Fuel Line Fitting
★★★★★
★★★★★
(1)
Part #530023877
The Fuel Line Fitting is a plastic part which attaches two pieces of fuel line together. If broken due to damage/fatigue, there may be a leak and the part must be replaced. Installation is rated as "Easy". Refer to your make, model and diagram to ensure this part is correct for you.
EPS STARTER KIT – Part Number: 576744401
$13.15
In Stock
EPS STARTER KIT
Part #576744401
This is an OEM replacement recoil kit supplied directly by Poulan. The starter pulley spins the flywheel to start the engine when you pull the starter rope. The most common reason for replacing the starter pulley is if the starter rope won't retract. Please note this kit does NOT include the rope and rewind spring. When replacing this part make sure to disconnect the spark plug wire before starting repair.
Fuel Cap – Part Number: 580940901
$10.95
In Stock
Fuel Cap
Part #580940901
This part is the replacement fuel cap assembly for your chainsaw. It is made of black plastic and is sold individually. The fuel cap prevents fuel from spilling out of the chainsaw and prevents debris from entering the fuel tank. If the fuel cap is stripped or missing the O-ring, it can cause a leak, and will need to be replaced. To replace the fuel cap simply screw the old one out and screw the new one in, ensuring you have a tight seal. This is an authentic OEM part sourced directly from the manufacturer.
Bar Adjustment Kit – Part Number: 576752301
No Longer Available
Bar Adjustment Kit
Part #576752301
This is the replacement bar adjustment kit for your chainsaw. The kit includes a retainer ring, pin, and the adjustment bolt. The chainsaw bar adjustment kit is used to adjust the tension of the bar, which keeps the cutting chain tight and allows the chainsaw to operate properly. Over time, and after normal operation, the chain for your chainsaw can stretch and become loose on the guide bar. If it becomes too loose it can come off during operation and this can cause damage or injury. If your chain is becoming loose, it is important to use this bar adjustment kit to fix the issue. This is an OEM part sourced directly from the manufacturer.
Starter Recoil Spring – Part Number: 545008013
$8.75
In Stock
Starter Recoil Spring
★★★★★
★★★★★
(1)
Part #545008013
Also referred to as a Recoil Spring, this OEM replacement part is used to rewind the pull rope back into the starter housing. This Spring is sold individually, not as part of a kit or assembly, and is made of metal. If the pull cord will not retract into the housing, inspect the Recoil Spring for signs of wear or damage, replacing if necessary. You will need a screwdriver to complete this repair. Customers rate this repair as Easy.
AIR VALVE ASSEMBLY – Part Number: 545174401
No Longer Available
AIR VALVE ASSEMBLY
★★★★★
★★★★★
(2)
Part #545174401
Dive into an efficient and effortless DIY repair work with this Poulan Carburetor Air Valve Assembly. Designed meticulously for chainsaws, it plays an integral role in controlling the precise airflow from the air filter housing into the carburetor. To ensure maximum safety, make sure to cool the engine and drain the gas tank before installing this durable assembly. It's always recommended to engage with such tasks in well-ventilated areas, and don't forget to put on work gloves to safeguard your hands. Forge ahead with Poulan's innovative and trustworthy trimmer parts for an unmatched working experience.
SPRING HUB EPS – Part Number: 581481601
$7.65
In Stock
SPRING HUB EPS
★★★★★
★★★★★
(1)
Part #581481601
Genuine Manufacturer Approved replacement part used on specific Poulan Gas Chainsaws. This item is made out of Metal and it is Sold Individually. This part plays an important role as it provides spring action in the Pull Starter.
CLUTCH DRUM ASSEMBLY – Part Number: 545171901
$17.55
In Stock
CLUTCH DRUM ASSEMBLY
★★★★★
★★★★★
(1)
Part #545171901
This is an OEM sourced replacement part used on Poulan chainsaws. A centrifugal clutch uses centrifugal force to connect two concentric shafts, with the driving shaft nested inside the driven shaft. Often centrifugal clutches will function even when they shouldn't, far beyond the point of when they need to be replaced. Keeping an eye on equipment performance will determine when the clutch requires attention. This assembly includes metal clutch drum and a sprocket. To replace this item you would need a wrench set. • Remove the chain brake, bar, and chain. • Remove the cover and spark plug. • Bind the piston. (If you skip this step, the clutch will spin freely and you won't be able to remove it. If you have a piston stopper, just thread it into the spark plug hole. ) • Remove the clutch. • Replace old drum with a new assembly • Seat the clutch. • Unbind the piston. • Secure the bar, chain, and chain brake. • Tension the chain
Nut – Part Number: 530015917
$6.72
In Stock
Nut
Part #530015917
The OEM Mounting Bar Nut is a nut used to install a mounting bar to your machine. Installation requires a wrench set and socket set, and is rated as "Easy". This nut attaches to the chainbar studs.

Questions And Answers for PP5020AV

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  • 1
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Verne - For model number PP5020AV
March 28, 2023
No spark, spark when hooking drill on flywheel. Replaced coil, plug, flywheel, wire.
Chris Boyle Profile
Hi Verne, thank you for reaching out. We have researched and found that the issue is most probably related to the ignition coil, part number PS9482922. If the ignition coil is already changed, then check the air gap between the flywheel and the ignition coil; for this, use the feeler gauge. Also, check the wiring of the ignition coil and install it properly. We hope this sorts out your problem!
$128.93
In Stock
IGNITION MODULE
3 people found this instruction helpful.
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Frederick - For model number PP5020AV
March 15, 2024
I have a poulan pro that i bought and i'm trying to get replacement parts for the piston and housing and can't seem to find the right part on the housing the number is 574469601 it's a 50ccpp5020av
Chris Boyle Profile
Hello Frederick, thank you for reaching out. The cylinder kit you are looking for is part number PS9483173. If you require assistance to place an order, please contact customer service!
$110.14
In Stock
CYLINDER KIT
1 person found this instruction helpful.
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Tony - For model number PP5020AV
February 28, 2023
Can I return part #577234604 if it doesn't fix my chainsaw?
Chris Boyle Profile
Hello Tony, Thank you for writing. Here is a link to our return policy. We hope this helps! https://www.ereplacementparts.com/faq.php#return_policy
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Hank - For model number PP5020AV
February 8, 2023
I have a problem with the starting, when I start the chain saw I have a problem pulling the rope it seems that with every pull I have a block that stops me from making a clean pull. its as if there is an air block that stops me from completing the pull to start the saw.
Chris Boyle Profile
Hello Hank, thank you for contacting us. Make sure your fuel filter, part number PS9285148, is clean, you are not using excessive fuel, and you do not have a dirty carburetor. If it does not help, you will need to check the starter pulley kit, part number PS9483168, starter recoil spring, part number PS9482322, and spark plug, part number PS8996057. We hope this helps, good luck with this repair!
$11.28
In Stock
Spark Plug
$8.75
In Stock
Starter Recoil Spring
$9.62
In Stock
Engine Fuel Filter
$13.15
In Stock
EPS STARTER KIT
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Nelson - For model number PP5020AV
October 13, 2022
My chainsaw starts ok and will idle but as soon as I try to throttle up it dies. It's as if the throttle trigger is a kill switch. Any ideas ?
Chris Boyle Profile
Hello Nelson, thank you for your question. We have researched your model and found that the issue is probably with the spark plug, part number PS8996057. If that does not take care of the issue, then the problem is most likely to be related to the engine fuel filter, part number PS9285148. If you require assistance placing an order, please contact customer service. We hope that helps!
$11.28
In Stock
Spark Plug
$9.62
In Stock
Engine Fuel Filter
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  • 1

Common Symptoms of the PP5020AV

How this model fails, and the parts that fix it.

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Pull cord failed to retract
4 of 5 people found this instruction helpful.
  • Joel from West Roxbury, MA
  • Really Easy
  • Less than 15 mins
Removed cowling and spool. Spring drops in place without need for adjustment.
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Rope pulled out and didn't retrieve
4 of 6 people found this instruction helpful.
  • Mike from Noble, OK
  • Really Easy
  • Less than 15 mins
  • Nutdriver
Pulled rope pull assembly housing, 4 screws and removed center screw that holds the eps plastic gear and spring was under neath that and it was bent out of shape. Important part is install new spring with yellow painted end outward , toward housing! Lucky I bought two??
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The saw started running too fast on idle and was over revving under light load.
3 of 3 people found this instruction helpful.
  • Kenneth from Fremont, NE
  • Really Easy
  • 30 - 60 mins
I tried a few adjustment on the carb jets and the idle speed but it got worse. I opened it up and discovered that the carburetor was loose and the engine was sucking air at the carburetor mount. One of the nuts was lost so I ordered a replacement part and a spare in case it happens again. This saw has worn out at least 6 chains, three gui de bars and a sprocket. Had one other repair a year ago when it broke a clutch spring in the sprocket.
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