KSM192 KitchenAid Mixer - Instructions
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The speed linkage was broken inside the mixer.
3 of 3 people
found this instruction helpful.
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Nancy from CAPE CORAL, FL
- A Bit Difficult
- 30 - 60 mins
-
Pliers, Screw drivers, Socket set, Wrench set
Literally the whole top of this stand mixer had to be taken apart. With the help of U-tube! We realized the silver strip was removable and there where screws underneath. We figured we would replace both parts while it was all taken apart. We cleaned the mixer and added some grease where necessary. I now have a 25 year old new mixer. Thank
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s for having our parts and guiding us with a diagram of the unit. Very helpful.
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Attachments would not work, spindle turned erratically, with no power
4 of 6 people
found this instruction helpful.
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Kerry from Sherwood, OR
- Easy
- 30 - 60 mins
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Screw drivers
Punched out the roll pin to remove eccentric from spindle, undid 5 screws (after removing trim ring), and removed 4 screws to undo the motor housing. Make sure to keep the one screw with a lock washer in the BACK of the housing. Undid the screw on top to remove the back of the motor housing to take out the strain relief grommet, prior t
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o removing the motor housing. Scraped the excess grease into a tub to re-use. Pulled out the shaft, and lifted out the old (stripped) gear and plopped the new one in. Make sure to mark match points for parts, and put the pins back in in the right order. You have to put the 5 screws back in before sliding the trim ring on, and putting the roll pin back. make sure all gears mesh and test before snugging the motor housing screws. Be sure to orient the strain relief grommet securely, and be careful of the filter plates in the back of the housing (they're brittle). putting the grease back is like frosting a cake. Save a little for the planetary ass'y.
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broken wire whip
4 of 6 people
found this instruction helpful.
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Stanislaw from San Antonio, TX
- Really Easy
- Less than 15 mins
no instructions necessary
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End seal broken and Cover tabs broken.
4 of 6 people
found this instruction helpful.
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Bruce from Petersburg, MI
- Really Easy
- Less than 15 mins
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Screw drivers
Unplugged mixer. Removed screw holding cover on. Removed end seal. Inspected repair area for furhter damage. Installed new end seal and cover.
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Pin was missing therefore no mixing function
3 of 3 people
found this instruction helpful.
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Thomas from COLUMBIA, NJ
- Very Easy
- Less than 15 mins
Place Pin in hole where it was missing then gently tap pin into place
Run a test and all is good ??
make sure to use a drift pin set
Tom
Run a test and all is good ??
make sure to use a drift pin set
Tom
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spent Pevel Pinion Center Gear
4 of 6 people
found this instruction helpful.
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EUGENIO from MIAMI, FL
- Easy
- 15 - 30 mins
-
Pliers, Screw drivers
remove the back cover part # 36, remove the top cover part # 1 (by removing the chrome ring parate # 28, the mobile disk part # 25 and six screws part # 24). This done, remove the system parat # 38 to release the Pevel Pinion Center Gear part # 15 and remove the damaged part and put the new part. The install the removed parts in reverse o
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rder as they withdrew.
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Mixer would not turn on
3 of 3 people
found this instruction helpful.
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Tom from MARTINEZ, CA
- A Bit Difficult
- 1- 2 hours
-
Nutdriver, Screw drivers, Wrench (Adjustable)
Pulled off end cover. Used the how-to video's to show me how to remove the (3) components (watch out when it comes to removing the spring). Removed all (3) components (one issue was the black cardboard seal, which because of its age broke. Hindsight tells me that I should have purchased a replacement seal along with the (3) new parts.
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r /> Fixed the broken part of the seal with scotch tape). Installed all new parts with the help of the video's and put the cover back on. Even with the new parts, the mixer would not run. Come to find out, after I took it to an appliance repair person, that someone had pulled both brushes and put them back in improperly. I could not find a how-to video that showed me how to de-install/re-install the brushes properly. I assume that was because new brushes were no longer available for purchase. At any rate, when the brushes were put in properly, everything worked. The repair person also adjusted the (2) screws on the speed control plate so that when you change the speeds via the lever, it all works properly. I didn't find a how-to video covering those adjustments either.
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worn worm-gear replacement
3 of 4 people
found this instruction helpful.
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James from Glendale, CA
- A Bit Difficult
- 1- 2 hours
-
Nutdriver, Screw drivers
Repairing/replacing worm-gear (FSP part# W10112253) for a KitchenAid Stand Mixer model number K5SS. First: I am writing this story because all the videos or repair articles I’ve viewed are either misleading or incorrect in that they do not include older K5SS models. 1. These older models from the mid 1960’s or even earlier have four very
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large #4 chrome plated Phillips Head Screws holding the mixer base to the motor assembly and NOT four small machine screws (one with a lock-washer) as seen on other repair videos. In addition, the stand is composed of two separate pieces with the bottom half being held together with another four identical #4 chrome plated Phillips Head Screws. The upper four holding the stand to the motor housing (I used a manual impact driver to loosen the very stubborn, #4 Phillips screws) must be removed so as to access the four smaller Phillips machine screws (no lock-washers found here, best buy at least four #10, split, before reassembly) 2. Lastly, you will need two pin punches however the recommended smaller 3/32 inch is still too large to remove the pin in the tower assembly. You will need one size smaller or a #4 pin punch instead. These older Kitchen Aid mixers were built with very tight tolerances. Please be patient and take your time removing the pins. Good Luck……. Jim
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The worm gear was broken
3 of 4 people
found this instruction helpful.
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DONG from Elk Grove, CA
- A Bit Difficult
- 30 - 60 mins
-
Pliers, Screw drivers
I removed the pin from the outside shaft,then removed all screw around the body of the mixer,then removed the top case out,took 3 screws out from the the gear assembly case......punched the pin out of worm gear then release the little shaft out from the case,replaced a new one....then starting go backward till completely all assembled d
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on't forget lube grease to all gears and test run good very smooth.........it's ok
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Speed control not working properly
2 of 2 people
found this instruction helpful.
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Reid from MONTICELLO, MN
- A Bit Difficult
- 30 - 60 mins
-
Pliers, Screw drivers
Replaced the speed control plate and phase control board and works well. Pay attention to speed control board spring and adjustment lever when reassembling.
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Corroded speed control plate ( full of flour). Had used the mixer for grinding deer meat and lost the slow speed. Flour would fly up in my wife's face.
2 of 2 people
found this instruction helpful.
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Kenneth from Cowden, IL
- Easy
- 30 - 60 mins
-
Pliers, Screw drivers
I just thought there had to be a way to replace a component to correct the speed problem. I've never worked on a mixer before, so I thought it would be a challenge. Actually the repair was fairly easy. Make sure the unit is unplugged from AC. I removed the back motor cover with one screw and removed the end seal. I compared the parts
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on the mixer with the diagram provided at the Part Select website. I then ordered the parts. When the parts arrived 3 days later, I removed the Speed Control Plate ( 3 screws) and Phase Control Bd (1 screw) as one Assy. Removed the old Governor and slipped on the new one. Assy the new Speed Control Plate and Phase Control Bd comparing wiring and screwed them back to the unit. Removed the two motor bushes by unscrewing the side black motor brush holders and inserting the new brushes. I tried powering motor and nothing happened. I thought, great, now what did I do? I found out that you must make sure the brushes actually touch the armature otherwise the motor doesn't run. The gears are worn from grinding to much deer meat and my wife says no more. I've ordered new gears and looks like that job, too, will be easy to repair. Adding these parts is alot cheaper than buying a new unit and it will run like new. Not bad for over 10 years of usage.
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Wasn’t spin any moore
2 of 2 people
found this instruction helpful.
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Rosa from GLOUCESTER, MA
- A Bit Difficult
- 30 - 60 mins
-
Screw drivers
Follow a YouTube video step by step
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Mixer would only run Full Fast. Could not determine cause or fault.
3 of 5 people
found this instruction helpful.
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E.F. from HUNTINGTN BCH, CA
- Easy
- 30 - 60 mins
-
Screw drivers, Wrench set
1. Removed the mixer back plate Cover. 2. Removed the Speed Control Plate and retained spring, wires and ground wire. 3. Removed the old Speed Control Plate screws. Noted Control Plate pitted contact. 4. Removed old Triac Phase Control Board. 5. Removed old Governor. 6. Installed new Governor. 7. Installed new Phase Control Board
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. 8. Installed new Speed Control Plate and retaining spring. 9. Reattached Speed Control Plate wires. 10. Adjusted Speed Control Plate Screws and set mixer speeds from Stir to maximum settings. 11. Replaced Motor Brushes on left and right side of mixer. 12. Reinstalled mixer back plate cover.
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Mixer would slip gears under load, finally would not mix under any load
2 of 2 people
found this instruction helpful.
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Joyce from MARIENVILLE, PA
- Easy
- 30 - 60 mins
-
Screw drivers
Rather than duplicate previous repair works, I recommend going to this user site and follow their instructions: http://www.neilcrockett.com/mixer1.htm. Once you have done this repair, taking the unit apart is easier to perform this tasks. Order replacement Grease "Benalene 930-2" in the 3.3 oz container and be sure to use the full cont
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ainer to lather all around all the gear components so grease will be available to units for years to come due to heat build up under load. Too, the 3.5 oz container is made for one unit repair job and is available through Amazon. This grease is available on larger quantities if needed / desired. I did order both, a Worm Gear and the Worm Gear and Bracket as I wasn't sure of my mechanical ability to make this repair until I got inside the unit but the worm gear is easily replaced once you clean out all the old grease. The worm gear is a neoprene type gear with all other gears being metal. I assume neoprene is used as sacrificial to save other gears from breaking under loads and years of use.
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noisy
2 of 2 people
found this instruction helpful.
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Brian from SPOKANE, WA
- Really Easy
- 30 - 60 mins
-
Nutdriver, Pliers, Screw drivers
disassembled replaced part reassembled now works well
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