DG25CS Maytag Dryer - Instructions

I followed the videos on your website, but had to clean 30 years of dust and lint out in the process. Cleaning took the longest time.

Took it apart according to the videos, replaced about all moving parts (almost). Put it back together and still made noise. It turned out to be the blower wheel. Ordered a new blower wheel and installed it. Works great and has mostly all new parts. The website was great!!

Replaced all the parts per the very good video provided on the website.
I recommend watching the video very closely several times. BE SURE THE BELT IS NOT IN THE DRUM'S GROOVE. The video mentions this very very briefly; I caught it on my third viewing. If your belt is not the correct location, it may still turn the drum for you - and eat the belt up in about an hour.

No big deal about replacing a lint filter , take the old one out and put the new one in.

I opened the back acess panel and started the dryer. Looking at the motor and idler pulleys it was obvious by the frequency of the squealing noise that it was coming from the idler pulley.
I pulled the retainer clip and tension spring from the idler pulley and removed it. I applied some grease to the shaft and reinstalled the idler pulley.
The squeal was gone confirming that the pulley bushing was dry. I ordered the new idler pulley and when it arrived the next day I cleaned the grease off of the shaft and installed the new idler pulley. Problem solved.

1. Removed two screws from front panel.
2. Removed panel.
3. Removed four bolts off tumbler face.
4. Removed face.
5. Removed drum and belt.
6. Vacuumed.
7. Replaced idler spring assembly.
8. Replaced drum.
9. Replaced belt.
10. Rotated drum to make sure belt was properly seated.
11. Replaced tumbler face.
12. Replaced front panel.

Just unscrew the front of the dryer the Igniter kit is on the right side of dryer unscrew one bolt then replace with new Igniter kit very easy fix make sure to unplug dryer first that way you don't get a shock by touching exposed wires before putting front panel back on clean out any lint that may be in or around bottom of dryer.

first i removed the screws holding back cover. Then I remeved nut from tumbler roller shaft. Then I slid shaft from roller .I removed roller then replaced with new one. Installed new shaft then replaced back cover. recieved parts from parts direct very promptly & they were the right parts the first time thanks very much

Door switch was very easy to replace as it simply snaps in for the outside and you just clip on the two control wires that already have clips on them.

I looked for dryer repair videos on my computer. I found several and they all showed me that what was most likely broken was the tumbler belt. I didn't even know dryers had a belt. My dryer still turned on,and still produced heat. It just wouldn't rotate. One of the videos even used the exact Maytag dryer in their video that I had. After watching it a few times, I knew I could make this repair. I am pretty good at fixing things if I can first see it done. I had never taken a dryer apart before though. I pulled the dryer away from the wall and unplugged it. I unscrewed the small access panel on the back of the dryer. This let me see the two belt pulleys back there. Then I went to the front and removed the two screws(my particular model) that held the front panel on and removed it. I then unscrewed the four screws holding on the front face plate in front of the tumbler. Next, I pulled the tumbler out, it is not screwed in. There was the broken belt. It took two days with regular shipping for the belt to come in. I put the tumbler back in, resting it on its two supports, placed the belt on, flat side down, and routed the belt through the pulleys in the back of the dryer exactly as it had been shown in the videos. I turned the tumbler clockwise two full rotations by hand to make sure the belt was seated correctly on the pulleys, and it was. I then screwed the face plate back on in front of the tumbler, put the front panel back on and screwed it in. I then reattached the back access panel. I plugged the dryer back in and turned it on. It worked. Though it may take a bit longer, this type of repair is about as easy as replacing a broken belt on a vacuum cleaner even for someone who has never done a dryer repair before. Watch a Repair Clinic video and if you enjoy fixing things, replacing a belt on a clothes dryer will be your next successful repair. It really is pretty easy.

The repair video is terrific and many others here have thoroughly described the steps involved to replace the drive motor.

The biggest hurdle for me was that the motor came with a new switch that required a different wiring configuration. No wiring diagram was included. Several others had posted questions about wiring in the Q&A and unfortunately PartSelect kept copy/pasting the same confusing and incomplete answer over and over:

"The Yellow goes to T6, Red to T5 Black to T2, blue to T1 and the white you will remove the blue jumper lead between the switch terminal 4 and 1/4" protector tab, connect the grey harness lead to the 1/4" protector tab."

Reading that doesn't tell me what to do with the white wire, doesn't address that my blue and white wires were crimped into the same connector from the factory, doesn't address that I had 2 black wires crimped into the same connector from the factory, and doesn't address a factory ground wire that connected the frame of the OEM motor to the bracket that the motor sits in.

With all the other excellent info supplied by PartSelect, this was surprising and frustrating. The sales dept ignored an emailed question from me, and the Q&A section didn't allow me to post a question.

Searching the internet, I found a wiring diagram on aceappliancesd dot com that addressed my dryer's OEM wiring configuration. Here's what I ended up with:

TI - Blue and white, crimped together into a single connector
T2 - Black & black, crimped together into a single connector (the wiring diagram I found said this should be black & brown, but they both look black to me)
T5 - Red
T6 - Yellow
1/4" Thermal protector tab - Grey (from the harness)

The new motor switch had a grounding tab with nothing connected to it. I removed the screw holding that tab into the switch and connected the (also grey) OEM short ground wire from the motor frame to the mounting bracket.

I had to cut 2 of the pieces of tape holding the OEM wiring harness together in order to get enough slack for all the connections to reach. If you do this too, make sure all the wires are still clear of the moving parts and the hot bits. You may need to retape the wires together at a different location to keep things tidy.

I also laid the belt over the drum and put 2 pieces of tape over it to hold it in place while I got the drum positioned, then I reached through the back access panel to loop the belt around the motor pulley and idler. Once that's done, just reach over the top of the drum and peel the tape off. I found that much easier than trying to loop the belt by reaching through and past the drum.

Disassembled per instructions. Additional time used to clean inside unit.. Its much easier to install belt on motor pulley and tension pulley ( Roller) from rear access panel. Also ensures proper belt alignment on all items.

Installation of drum support kit was difficult because my snap ring pliers would not fit in the snap ring holes. Had to use pliers and screw driver to get them off and to put them back on. That took much patience and time. Installation of front guides was a bit difficult because the rivets were loose and turned when trying to drill them out. Also they were bigger and I needed a larger drill bit than the 1/8 told about in the video. Used drill, screw driver and pliers to get the rivets out. Also took more time and patience to do this. Belt did not need replacement but felt it a good idea to do it as long as I was in there. Belt installation was easy because my dryer has a rear view opening and I could use it to thread the belt. Tried it from the front as shown in the video just to see if I could and found it impossible. Could not even get my hands to hold the belt. Also vacuumed out 20 years of lint and dust that was inside the dryer. The videos were excellent in showing what to do and how to do it. Not sure how well I would have done without them.

Took the front off , removed front drum support, drilled out existing rivets, & replaced slides,riveted them in place,and re-assembled.

1. Popped out old latch from dryer with a screw driver and pressed in new latch with fingers. Did not need to replace the part that is in the door. Very simple repair.
2. Lint filter was worn out and needed replacing.