DG612 Maytag Dryer - Instructions

(I knew the gas coils were bad, since the gas ignitor would glow brightly as the burner attempted to ignite. So I knew everything except the gas valve was operating normally.)

Unplug the electrical cord to the dryer. Remove the front access panel. Remove the retainer clip for the gas coils (2 screws). Remove the coils and unplug the electrical connections. Connect the new coils to their respective electricl connections. Slide the nes coils back onto their respective posts on the gas valve. Replace the retainer clip, and 2 screws to hold it in place. (I then plugged the dryer back into the wall outlet to visually check the burner operation) Everything worked fine so I then replaced the front panel.

After much coercement from my wife, I listened to the squealing noise she kept telling me about. Then it quit working completely and I had no choice. Probably the motor. Not being one to want to do this more than once and figuring after 16 years all of it could be bad, I ordered all moving parts, as well as new front and rears felt seals for the drum and the blower seal. Everything in taking the dryer apart was straight forward and obvious. The tricky part was getting the belt back on the tensioner. Working from the front of the dryer, I did this one-handed via the lower left side around the motor while my wife held the drum in place.

The repair itself was pretty easy. Though I had figured out what needed to be done on my own while I waited for the belt to arrive via Fed Ex, the belt arrived with instructions that described the plan I had already figured and if I hadn't known what I was doing, the instructions would have been a great help.

STEP ONE, UNPLUG THE UNIT (and/or shut off the gas supply), CAREFULLY. Then, I took the front of the unit off by removing the 2 screws on the front panel near the bottom of the unit and disconnected the wiring that shuts the unit off when the door is opened. Set the front door panel aside. Then I removed the front of the tumbler retainer along with the exhaust duct and lint screen assembly by removing 4 screws that affixed the reatiner frame to the rest of the outer cabinet. Set this aside as well. Remove the entire tumbler unit. Set aside. Remove 4 screws on the back of the unit that hold the tensioner and motor access panel and remove it. Set it aside. At this point, I vacuumed every bit of lint and debris from the snapped belt out of the enitre unit, lubricated/greased all moving parts, cleaned off the friction bearing surfaces, and collected loose change ($1.35).

When the belt arrived, I unwrapped it, and placed the smooth side to the tumbler and rubber banded the slack off to the bottom right side (sort of the 4:30 position as you put the tumbler back into the unit). I carefully jimmied the tumbler back into the unit BEING CAREFUL not to pinch the groved belt between the tumbler and any other parts inside the cabinet. I replaced the tumbler retainer and screwed the 4 bolts back into place. I spun the tumbler over near the tensioner assembly (so I could see the slack through the access panel hole in the back) and removed the rubber band. I threaded the belt through the tensioner and over the drive pulley and rotated the tumbler clockwise to align the drive train of the belt. I plugged the 2 wires back into the switch on the inside of the door panel and then I replaced it on the front of the unit and screwed the 2 screws back in at the bottom front of the panel. I plugged the unit back in and tested opperation. It worked great! I unplugged the unit again (I'm not finished yet). I then replaced the access panel on the back of the unit and screwed the 4 screws back in. I moved the unit back against the wall and plugged it back in. Done! The dryer is less noisey now and more efficient most likely b/c I cleaned all the lint out of the thing! Thanks for the prompt shipment of the belt!! I'll get a few more years out of this dryer before spending $700 on a new one!!! Thanks again!

I used the trouble shooting part of this site and bought the radiant flame sensor and the high limit thermostat. Installation was very easy. The original problem still persisted and then purchased the temp. control thermostat, cycling thermostat and thermal fuse. These parts installed easily as well and the problem still existed.

While using the Multimeter to determine if the gas valve coils were getting voltage during the lighting process I moved the contacts on the two wire coil and noticed that the coil would activate sporadically. As it turned out the coil had a loose connection which would contact while cool and then lose contact when the coil warmed up.

This was a tricky issue to diagnose and am now waiting for a new coil to finish the repair.

I now have an almost complete set of spare parts for electrical issues and got them at a nice price. I will keep them in the event that I might need some of them in the future.

The repair would have been easy and very straight forward thanks to this website if the actual problem hadn't been the crazy heat related bad connection in the coil. Since the flame would light during startup the coils seemed to me to be good. Actually finding a weird issue is the sort of thing I find to be the fun part of repairing things.

Thanks Parts Select ! !

Gregg heagney

1. Unplugged dryer, removed front (2 phillips screws near bottom) set aside with wires attached
2. Removed front support (4 hex head screws)
3. Drilled out pop-rivets, discarded old glides (why didn't Maytag use rollers?)
4. Riveted new glides in place.
5. (Oops!) trimmed cork pads, smeared with glue, shoved under glides, held down until firm
6. Removed drum (pushed belt back to groove, pulled drum off rollers, lifted belt off drum, worked drum out) Left belt on pulley and tension wheel as pattern when I replace it.
7. Scraped old gasket felt off back chassis and front support
8a. Folded gasket lengthwise and glued into front support channel with fold on outside diameter. It was too short.
8b. (Oops! Why didn't this come with instructions?) Pulled it out, reversed it and replaced it with fold to inside diameter. It fit. Glued ends together.
9. Glued other felt gasket into back chassis. (Good ventilation needed here!)
10. Replaced rollers. (This did have instructions, despite being easy. I didn't use any grease. Experience as a locksmith says don't lube anything that isn't sealed from dust. I also vacuumed out 15 years of dust.)
11. Replaced belt. (The old one looked fine, but I was advised to do the belt and rollers along with the glides.) The grooves touch the drive pulley, the flat goes around the tensioner, and the belt exiting to the left seems like it will rub the pulley, but it doesn't once the drum is installed.
12. Turn the drum around (Nice, it's symmetrical!) and work it back in.
13. Lift the belt around the drum edge (I used bull clips to hold it in place.)
14. Check the belt on the pulleys, move the drum in more, take off clips, move the belt to the groove.
15. put the drum on the rollers, lift the belt out of the groove, and spin the drum a little while watching the pulleys to check it.
16. Screw the front support back in place.
17. Screwed the front on and plugged it in.
It works!

Removed front of dryer, unplugged each coil to determine where buzzing was coming from.....determined it was the boosting coil....ordered part and replaced. Dryer works great....we think it had be going bad over time because drying times have noticeable decreased.

I first ordered the coils from a different web site and they sent the wrong ones. The job would have been much eaiser if i had just returned and ordered from here. Instead i cut wires and tried the others but since they were worng, it did not work. I didn't label the wires so it was a puzzle to put it back together. Once i had the wires connected properly it was a simple fix. You just open the top and take the front pannel off, remove the drum and it is right there at the bottom. Two screws take the cover off of the coils and they slide off the gas valve. Slide the new ones on and replace the cover. Put the front pannel back on, close the top and its good to go. I first tried the highlimit thermostat, and termostat with no luck. The flame would light when it was cold, but once warmed up, the flame would ignite and immediatly go out. The coils did the trick.

First I took the back and front off and vacuumed up the built up lint. I couldn't see anything glaringly wrong, so I started looking online and found www.partselect.com .
I went through the list of things to check one by one until I found the thermal fuse to be blown. A sticker inside the dryer said "Replace cycling therm. when replacing thermal fuse," so I followed that advice and replaced the thermostat. I followed the directions on the same link.

Dryer has been working fine since. I cleaned lots of built up lint, which it seems may have been the culprit.

To be more precise, the clothes weren't getting dry and there was some sort of vibration sound coming out of the dryer. I removed the front panel (by removing the 4 front screws (2 in the door and 2 on the opposite side). I then ran the dryer while inspecting the innards. I notice that the igniter was lighting but was failing to start the gas flame. I could smell a little gas during this period so I know that gas was available but was not getting released in the correct amount. This told me that the gas valve we malfunctioning. I remove the gas valve and broke the igniter (it's fragile so be careful). Some other contributer did the same thing :(
I replace both the igniter and gas valve and presto... it was fixed. My wife was impressed and I looked good. I guess that's all that matters :)

I remove the front control panel and to get to the bottom front dryer door off. Using my volt meter i checked all the sensors and thermal. I surf the internet for hint and some one mention to replace the coil since some time you could have one goes out and the other working still. After i replaced the coil kit it works like a champ.

I tested the dryer coils and found that they were getting a voltage but would not open the gas valve. Coils were not bad but weak. After they warmed up they would not open the gas valve. It took 10 min to repace both coils and the heat sensor.

I unplugged the dryer,removed the two small screws on the front of the dryer and pulled the bottom forward. The two wires connected to the door do not have to be removed. With an electrical tester using the Ohm setting I tested the Radiant sensor and the Gas Valve coils. The two terminal coil was DOA. The dryer can be operated with the front open as long as the door wires are connected. Symptons: The igniter would heat up and not release gas. My repair was successfull due to this awesome website and the super fast shipping service. AAAA++++

Remove top two front cover screws. Disconnect wiring. Set aside front cover - door assembly.

Remove two screws at top of the vertical riser cover to expose entire dryer interior. Remove filter. Remove screws to blower cover plate. Remove 4 screws that fasten front drum guide assembly. Remove drum. remove and replace 2 drum support rollers . Replace one rusted drum roller shaft. Replace both drum rollers and non-metalic washers.

Drill out 4 rivets holding two front drum glides. Replace and rerivet new drum glides.

Pry back slighty the many retention points around the front drum assembly which hold the front drum felt seal. Refit the new front drum felt, pressing the retaining clips back in place with a screwdriver.

Replace tumbler motor belt.

Install Drum. Install front drum retention assembly. Install new blower seal with reassembly of blower cover.

Total time - about 1 hour

Let me give a little background first for those trying to diagnose their dryer issue. My dryer was turning on and running but the clothes were not drying. From everything i read I thought it was going to just be the IGNITER (part# 304970 [Partselect# PS373025]), but when I opened the dryer and watched it worked I saw that the igniter was working fine and the gas was coming on. This made me think that it is was the HIGH LIMIT THERMOSTAT (# 3033950 [Partselect# PS2029366]). I replaced this and got no real change other than the gas would stay on a bit longer at the start. So I replaced the other TEMPERATURE CONTROL THERMISTOR (# 3072080 [Partselect# PS2030068]) but this had no effect. I then went back to my original thought of the igniter and replaced it with no improvement. My dryer was still running and only occasionally lighting the gas to heat up the drum, the clothes would eventually dry after a much longer than normal time. After reading some other stories I decided to try the GAS VALVE WITH COILS. I ordered the part and was surprised when it arrived at my house the next day. I took out the four screws in the front panel which are accessed by opening the door to the dryer. I shut off the gas and removed the igniter to avoid any accidents with it. Unscrew the gas line from the old valve, remove two screws in bottom of unit to remove it from the dryer. Turn it over and remove two small screws to remove old valve from housing. Now take your new valve and do the opposite. Set in the housing, screw in the two small screws, place in dryer and replace two screws to hold in place. Screw gas line onto new valve and replace igniter. Turn on the gas and give it a test run. My dryer fired right and for the first time in a long time the whole dryer actually got warm.

I found that I replaced more parts than I needed to fix fhis problem. The source of the rumble was the blower wheel connection to the motor, allowing the wheel to wobble (plastic wheel flat spot worn off over time, no firm lock to the motor shaft). But the dryer should be good for another 10 years!

Disconnect dryer from electrical outlet and exhaust.

Remove the back access plate to release the belt from the pulley. Remove the two screws at the bottom front of the dryer, rotate the front to release it at the top. Remove the wires from the door status switch. Remove the 4 nuts holding the drum support frame and pull straight out. Remove the drum. Remove the two bolts holding the thermostat cover (silver odd shaped metal plate at the front of the dryer). Remove the dryer blower cover plate by removing the 6 bolts holding it to the blower housing. Remember to remove the bolt holding the plate to the bottom of the dryer. Release the door status wire from the clips on the left side of the dryer and set the blower housing plate to the right, out of your way without removing the wires. Remove the blower wheel by removing the Circlip at the front of the shaft and then removing the shaft compression clip. Pull out the blower wheel and then remove the rear Circlip from the motor shaft. The back of the blower housing can be removed by removing the 4 bolts holding it to the motor support frame to make access easier but this may not be necessary. Release the 5 wires attached to the motor. Release the front and back motor clips. I used a large straightblade scerwdriver to press down and out on the end of the clips. Lift out the motor. Remove the rear pulley from the motor using an allen wrench and transfer it to the new motor. Set the new motor in the support frame, ensuring the lips of the vibration isolation rings are pointed down to slip over the frame and are not facing up towards the clips ( makes clip instalaltion much easier). Hook up the wires, following the color coding on the motor controller you are attaching to. Reinstall the blower back housing if removed, rear circlip, blower wheel, front circlip, shaft compression clip, blower housing front cover (Including the bolt to the dryer bottom) , reroute the door switch wire up the left side, reinstall the thermostat cover, reinstall the drum and belt, reinstall the drum front support frame (ensure the felt seals for the drum and the blower cover are properly aligned and seated correctly), hook up the door status wire when your set the front cover and install the 2 screws, reinstall the belt through the pulley and idler wheel (make sure the belt smooth side is against the drum) through the back access panel and reinstall the panel.