DG612 Maytag Dryer - Instructions

I removed the two screws holding the front panel to expose the lower works and verified the heating cycle failure. After a check of the vent system, checking the sensors for continuity and coils for resistance, I retired to the 'net for support. Accepting the general consensus that the most frequent, common and likely failure to be the coils, I rechecked them with the meter and found the two pronged coil to have significantly more resistance than the three prong coil. That was enough evidence to point to the coils. While I waited for the part to arrive, I replace the vent ducting. When the parts arrived I removed the two Phillips screws holding the coils, removed the old ones, installed the new ones, replaced the bracket, put the front cover back on and in less then ten minutes clothes where drying.

replace it

I took out the old lint filter...and slipped the new one in. Pefect fit.

I noticed that the igniter would glow white hot for about 5 to 10 seconds, but would only ignite every once in a while. I decided that it was probably the gas valve that was bad. I removed the wires to the igniter and valve, and removed the two screws that secured the valve to the frame. I accidentally bumped the igniter as I removed the valve from the dryer - it broke! The igniter is extremely delicate, be careful not to touch it. When the new valve and igniter came in, I swapped some of the mounting hardware and installed the valve and igniter. I reattached the wires. The dryer fired up immediately - it was an easy fix.

After removing more bolts and screws than I needed to, here's how to replace the blower wheel on the stacked washer/dryer Maytag SG1000.

Turn off the power.

Remove the two screws on the access panel, which is the canted panel just below the dryer door, and remove the panel.

Remove the two screws at the top of the dryer door. These screws are on top of the dryer facing downward, and unless you're Yao Ming, you won't see them without a stepstool. You can then lift up the door and swing it out from the bottom.

There are two wires attached to the door which you should disconnect. You can set the door aside without disconnecting any other wires.

Next, remove the lint filter and the housing assembly it fits into. First, disconnect the ground wire connected to the upper-left corner of the housing, then remove 4 hex-screws accessed from inside the dryer tumbler.

You should take this opportunity to thoroughly remove lint from inside the housing.

The blower housing is now accessible. Remove the screws on the periphery of the blower housing cover (a.k.a. faceplate), and remove the cover.

The blower wheel is held in place by an external retaining ring and by a blower clamp. The replacement blower wheel came with a new blower clamp, and that clamp can be manipulated with a regular pair of pliers. I went out and bought a pair of snap ring pliers to deal with the retaining ring.

After removing the retaining ring and then taking off the blower clamp, I removed the old wheel. The new wheel was a little tough to put on, but after reading the story of the people who used a hammer to break their wheel, I just pushed on it until it popped on. I used my pliers to install the new clamp, then re-installed the retaining ring and the blower housing cover.

Reinstall the lint duct housing, making sure housing duct centers into the blower seal (looks like a felt circle). Reconnect the ground wire.

While you're inside the tumbler, at the front end of the tumbler just below the door there is a black plastic sensor with two metal bars on it called an automatic dry sensor. Fabric softener can coat the metal bars and cause the sensor to not function. Lightly sand the metal bars to remove any buildup.

Reconnect the wires to the dryer door. Reinstall the door by tilting the bottom in first, guiding the clips on the bottom of the door into the slots they fit in, then push the top of the door into position. Reinstall the screws at the top.

Reinstall the access door.

Turn the power back on! Done!

1 Unplug power.
2. Remove the front of the unit by removing the two screws at the bottom of the front panel. Front dryer panel will swing out from the bottom and then the clips will release the top of the panel, careful not to disconnect the dryer door switch. ( can be unplugged to remove the front panel out of the way.)
3. Looking inside the unit on the right side you will see the gas value. On top of the gas unit you will see two small coils the coil closest to the burner has two leads on it. Remove the two screws to get to the coils, remove the medal plate, remove the connector then lift off the secondary coil. Replace and test. You can test unit with the front panel off. (be careful). If no heat, check that the Flat Style igniter is glowing. (ohm out both coils) before ordering parts. Intermittent heat problems. I replaced the secondary coil, it did ohm out o:k but it had swollen and was very tight on the shaft.

I changed out the cycling thermostat and the high limit thermostat. Mainly because that was what my research indicated was the problem. I then found some more information online that indicated the gas solenoid valves were bad. I ordered them from you and replaced them. The problem was fixed.

In order to replace the valves you need to remove the top panel. Two screws at the top of the front door assembly hold it on. Remove the screws, lift up on the front panel door assembly and move it to the side. The drum will rest in place. In the lower left corner, under the drum, you will see the solenoids. Two screws attach a plate that holds down the solenoids. Take the hold down plate off, disconnect the control wires attached to the solenoids and lift out the solenoid/control valves. To assemble everything, work backwards to the start. Good Luck

After reading about other people with this same problem I took a chance that this would be what was wrong with my dryer.I took off the front cover of the dryer by removing two screws. I located the faulty coils and simply plugged in the 2 new coils Tah-dah Probably coud have been done without even removing the front panel, but since it was off I vacuumed out the lint ( actually my husband did all of the above, but I tell a better tale than he does and I diagnosed the problem and ordered theparts)

I used my screw driver to pry the old female end of the latch from the dryer unit. I forced the new female part of the latch into the hole and bang...45 seconds later the door closed securely --like new!

Safety first, so unplug the dryer. Next remove the two phillips head screws @ lower left and right front corners and take the front panel off. You will have to disconnect the door switch sensor wires which are yellow and white, marking the sensor so you can replace correctly. Next remove the front tumbler assembly with 4 screws, two on each side. Be sure to remove the automatic dry sensor wires. Then remove the belt by either reaching un under the tumbler and releasing the tension or taking the back access panel off w/ 4 screws and releasing the tension. Then once the belt is loose you can remove the tumbler. Then remove 2 screws and take the thermostat cover off. I removed the multi-temp thermostat w/ 2 screws rather than unhooking the wires and I did the same with the thermal fuse. Next remove 1 screw out of the blower housing cover and the 2 screws from the motor support. Once loose you can pull the motor out a little and unhook the wiring. Once out you will need to remove the pulley, blower housing and fan, and replace on new motor and put the new motor on the motor housing. Replace in reverse order and you should be done.

Just placed the new filter in place. Fit fine and works well.

Removed front of gas dryer and cleaned all lint out. Checked HSI, and cleaned flame sensor. Split (3 terminal) gas coil terminals were intermittent. Read about 700 ohms across outer two terminals, but center terminal to either outer terminal was open (Infiniti on meter) 2 terminal coil measured about 550 ohms. 3 terminal coil should read about 700 ohms across outer terminals, and about 1.5K ohms center to outer terminals. Unscrewed index cover plate and replaced coil, 2 terminal coil was okay. Reassembled and finished 12 loads of laundry no problems at all.

First it was a process of alimination to find out why it was dropping out. After the problem was found it was just a matter of replacing the holding coil on the gas valve. Thank you fred kenney sr

1 Disconnect dryer from electrical outlet
2 remove vent pipe
3 Tilt dryer backwards and remove front cover bottom 2 philips screws.
4 remove lint assembly and then the fan blower housing with nut driver.
5 with pliers remove retainer clip from fan
6 remove snap ring with pliers or a flat blade screw driver will also work.
7 remove fan
at the same time I replaced the front glides if you do not want to do this then reinstall in reverse order and job is complete.

for glide replacement
1 remove the 4 screws holding the outer ring to the frame of the dryer.
2 drill out old rivits from the back side and then knock out. be careful to only drill rivit and not into metal frame
3 install new new glides makesure you install in correct direction.
4 install pop rivets with stud end on top side of glide. pushing rivet through glide and into the frame ring.
5 pop rivits and make sure they are secure.
6 reinstall ring making sure seal is around ring correctly
7 reintal 4 screws.
8 follow reassembly of blower and lint housing if you changed the fan. if not then just the lint assembly.

good luck the job is really easy and you will save yourself some money

I am a seventy year old recent widow, I have never repaired any appliance before. This was the first time I had ever seen the inside mechanisms of a dryer. I read the reviews on your site and followed the instructions of other do-it-yourselfers. However I could not locate the screws to remove the front of dryer. I would like to know if this dryer can be accessed through back of dryer, for future references. This is a 20 year old dryer, very well made, and I am reluctant to give it up. I think the job would have been much quicker and easier if the dryer front could be opened, as I would have also liked to check the main burner, valve, and belts, etc. for wear and if all was working efficently, as well as do a thorough cleaning. I did locate the igniter part through small door on bottom of dryer, I loosened the screw on igniter, unplugged small plug on wire harness and removed part. Ordered new igniter part and it arrived within less than three days, excellent service, as I live on the west coast. I replaced new igniter, turned on the gas, plugged in electrical cord, checked gas valve connection on back of dryer to make sure it was secure, turned on dryer and presto, heat, works just like new so far. A $25 part sure beats a $200 service repair or the cost of a new dryer.The repair job required about 45 minutes total time, most of that time spent trying to remove front of dryer. If a seventy year old woman beginner can do this, it should be a snap for most anyone else.