DG21CA Maytag Dryer - Instructions

I used the trouble shooting part of this site and bought the radiant flame sensor and the high limit thermostat. Installation was very easy. The original problem still persisted and then purchased the temp. control thermostat, cycling thermostat and thermal fuse. These parts installed easily as well and the problem still existed.

While using the Multimeter to determine if the gas valve coils were getting voltage during the lighting process I moved the contacts on the two wire coil and noticed that the coil would activate sporadically. As it turned out the coil had a loose connection which would contact while cool and then lose contact when the coil warmed up.

This was a tricky issue to diagnose and am now waiting for a new coil to finish the repair.

I now have an almost complete set of spare parts for electrical issues and got them at a nice price. I will keep them in the event that I might need some of them in the future.

The repair would have been easy and very straight forward thanks to this website if the actual problem hadn't been the crazy heat related bad connection in the coil. Since the flame would light during startup the coils seemed to me to be good. Actually finding a weird issue is the sort of thing I find to be the fun part of repairing things.

Thanks Parts Select ! !

Gregg heagney

1. Unplugged dryer, removed front (2 phillips screws near bottom) set aside with wires attached
2. Removed front support (4 hex head screws)
3. Drilled out pop-rivets, discarded old glides (why didn't Maytag use rollers?)
4. Riveted new glides in place.
5. (Oops!) trimmed cork pads, smeared with glue, shoved under glides, held down until firm
6. Removed drum (pushed belt back to groove, pulled drum off rollers, lifted belt off drum, worked drum out) Left belt on pulley and tension wheel as pattern when I replace it.
7. Scraped old gasket felt off back chassis and front support
8a. Folded gasket lengthwise and glued into front support channel with fold on outside diameter. It was too short.
8b. (Oops! Why didn't this come with instructions?) Pulled it out, reversed it and replaced it with fold to inside diameter. It fit. Glued ends together.
9. Glued other felt gasket into back chassis. (Good ventilation needed here!)
10. Replaced rollers. (This did have instructions, despite being easy. I didn't use any grease. Experience as a locksmith says don't lube anything that isn't sealed from dust. I also vacuumed out 15 years of dust.)
11. Replaced belt. (The old one looked fine, but I was advised to do the belt and rollers along with the glides.) The grooves touch the drive pulley, the flat goes around the tensioner, and the belt exiting to the left seems like it will rub the pulley, but it doesn't once the drum is installed.
12. Turn the drum around (Nice, it's symmetrical!) and work it back in.
13. Lift the belt around the drum edge (I used bull clips to hold it in place.)
14. Check the belt on the pulleys, move the drum in more, take off clips, move the belt to the groove.
15. put the drum on the rollers, lift the belt out of the groove, and spin the drum a little while watching the pulleys to check it.
16. Screw the front support back in place.
17. Screwed the front on and plugged it in.
It works!

I unplugged the dryer,removed the two small screws on the front of the dryer and pulled the bottom forward. The two wires connected to the door do not have to be removed. With an electrical tester using the Ohm setting I tested the Radiant sensor and the Gas Valve coils. The two terminal coil was DOA. The dryer can be operated with the front open as long as the door wires are connected. Symptons: The igniter would heat up and not release gas. My repair was successfull due to this awesome website and the super fast shipping service. AAAA++++

I found that I replaced more parts than I needed to fix fhis problem. The source of the rumble was the blower wheel connection to the motor, allowing the wheel to wobble (plastic wheel flat spot worn off over time, no firm lock to the motor shaft). But the dryer should be good for another 10 years!

Disconnect dryer from electrical outlet and exhaust.

Remove the back access plate to release the belt from the pulley. Remove the two screws at the bottom front of the dryer, rotate the front to release it at the top. Remove the wires from the door status switch. Remove the 4 nuts holding the drum support frame and pull straight out. Remove the drum. Remove the two bolts holding the thermostat cover (silver odd shaped metal plate at the front of the dryer). Remove the dryer blower cover plate by removing the 6 bolts holding it to the blower housing. Remember to remove the bolt holding the plate to the bottom of the dryer. Release the door status wire from the clips on the left side of the dryer and set the blower housing plate to the right, out of your way without removing the wires. Remove the blower wheel by removing the Circlip at the front of the shaft and then removing the shaft compression clip. Pull out the blower wheel and then remove the rear Circlip from the motor shaft. The back of the blower housing can be removed by removing the 4 bolts holding it to the motor support frame to make access easier but this may not be necessary. Release the 5 wires attached to the motor. Release the front and back motor clips. I used a large straightblade scerwdriver to press down and out on the end of the clips. Lift out the motor. Remove the rear pulley from the motor using an allen wrench and transfer it to the new motor. Set the new motor in the support frame, ensuring the lips of the vibration isolation rings are pointed down to slip over the frame and are not facing up towards the clips ( makes clip instalaltion much easier). Hook up the wires, following the color coding on the motor controller you are attaching to. Reinstall the blower back housing if removed, rear circlip, blower wheel, front circlip, shaft compression clip, blower housing front cover (Including the bolt to the dryer bottom) , reroute the door switch wire up the left side, reinstall the thermostat cover, reinstall the drum and belt, reinstall the drum front support frame (ensure the felt seals for the drum and the blower cover are properly aligned and seated correctly), hook up the door status wire when your set the front cover and install the 2 screws, reinstall the belt through the pulley and idler wheel (make sure the belt smooth side is against the drum) through the back access panel and reinstall the panel.

I opened the panel, undid the plugs, detached the radiant sensor by undoing one screw and removed and replaced the part. Fairly simply.

The dryer was not getting hot the clothes we're damp and had to put on hangers to finish drying. I pulled the cover plate saw the element was glowing the gas cable would kick on had a flame for about a four to six second count. I did some checking on the web. I read about others who were having same type of problem. Order the limit part and now.the flame stays on for about twenty second or less the dryer gets hot and it drys fast. Thanks for the web site. It took about thirty minutes . Now it works great.

I followed the directions that came with the conversion kit; which I ordered from PartSelect. Your website was the only place that could help me. Our new dryer is actually a Samsung. The people at Best Buy were no help. I called the Samsung headquarters and a "real" person there told me I could order from them or use a Whirlpool kit because they are the same. You guys were faster in getting me one, so I went with you. My wife was happy. I would recommend you to others.

Turned off circuit breaker. Removed two screws at base of front panel with stubby Phillips-head screwdriver. Swung panel up about 30-degrees, and removed panel, disconnecting red and yellow wire to door switch. Removed four sheet metal screws and took off large drum support bracket. Checked drum support rollers and shafts. They were fine. Reset circuit breaker and turned on dryer. Rattling noise still present.
Removed six small screws holding blower fan assembly. Shaft receiver on squirrel cage fan was worn completely round (it should fit onto a half-round shaft). Ordered new blower fan from PartSelect.com. Replaced tonight, and it works beautifully. This dryer is 29-years old. All it's ever needed in the 10-years I've owned it is a belt replacement and this repair. Long live the 1970s Maytags, and good parts suppliers like this one.

Unplug the dryer and remove the front panel (two screws at bottom of the panel), being careful of the door switch wires attached to the front panel. Using an ohm meter, I checked the ignitor for continuity and found it was open (should be 50-100 ohms). Make sure to check the solenoids on the gas valve. When the igniter goes bad, it will usually burn out the valve 1 solenoid boost coil (the one with 3 terminals), which was the case with my dryer. The solenoid coils are held in by a bracket with two screws (series 01 dryer) and are easy to remove and replace. Be careful replacing the igniter as the heating element is VERY fragile. Take the time to vacuum out all of the accumulated lint and dust inside the dryer while the front panel is removed, including the lint trap and duct. New igniter and boost/hold solenoid fixed the problem.

Removed the screws and took the door off then took the front panel off and popped up the top. Then pulled the drum out. Took snap ring pliers and removed rollers and replaced with new rollers then vacuumed all lint from machine and reversed operation to put everything back together. Operation was a total success!

Put blocks under the washer where the leveling leg was needed and screwed the part into the washer. Then it was just a matter of moving the washer into place and leveling. Pretty easy.

After replacing all the other fuses and sensors I finally replaced the Radiant Flame Sensor and it is working perfectly.

After replacing the other parts and the heat still not coming on I read somewhere that the Radiant Flame Sensor is a normal closed circuit and when I checked with a meter it was open. I would have saved a lot of time and money if I had read that earlier.

I removed the front of the dryer by removing the two screws on the bottom of the front panel, disconnected the door switch wires. I removed the connectors from the coils on the gas valve, the heat sensor and the igniter. Loosened the gas line at the valve. I removed the screw holding the gas valve and burner assembly and removed the assembly from the dryer. Remover the screw holding the burner to the valve, and removed the igniter. Replaced the burned and reconnected what I had removed. The reason the burner didn't light was due to the gas deflectors being burned off of the burner, If the igniter, sensor, and coils check out OK , check the front of the burned to besure it is deflecting gas to the igniter

After unplugging the dryer, first I removed the two screws that hold the lower front of the dryer in place. Pulling the bottom out slowly releases the upper clips from the dryer top. I then removed the two wires for the door switch in order to move it out of the way. I then remover the four screws that hold the duct and grid to the front of the drum opening from the inside of the drum. I then simply put the new duct and grid assembly in place and replaced the four screws that hold it to the drum opening, replaced the wires to the door switch and replaced the front of the dryer.

First I unplugged the machine. I removed the two screws in the front panel and tilted the bottom of the panel out unclipping it at the top. I removed the lint duct whichis held in place with several 1/4" hex head screws. Then I removed the blower cover, also held on wth 1/4" hex head screws, exposing the blower wheel. Using snap ring pliers I removed the snap ring at the end of the motor shaft. Using needle nose liers I removed the spring clamp around the center hub of the old blower wheel and pull the blower wheel off the motor shaft. After cleaning as much lint out as I could I put the new blower wheel on the motor, secured with spring clamp and snap ring. Then I put the blower cover and lint duct back on and put front panel back on.