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DG91 Maytag Dryer - Instructions

All Instructions for the DG91
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gas flame drop out
first i turn the gas and power off then removed the
old coil and reconnected the new one. the dryer is as good as new. the delivery time on the parts was great.

FRED KENNEY SR
Parts Used:
HOLDING COIL
  • FRED from BRIELLE, NJ
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Nutdriver, Screw drivers
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A lot of screeching noise while tumbling
It took me a lot longer to plan the repair and decide to do it than to do the actual work, knowing what I know now, and having the parts, it would take less than half an hour. As there are no repair manuals available, it took one of these reports to give me the confidence I needed to proceed.
I first found out how to open the front (only two screews on the underneath part of the front cover) and opened it to hear the noise, (just put the cover to one side while still connected to the door switch),,,,, sprayed some WD40 all over the place and the noise went away temporarily (DO NOT DO THIS as the oil will burn off on top of heater unit and smell and smoke). I replaced the roller that the drum sits on (above the heating unit) to the right of the drum and the belt. You need a special tool that fits into the little holes in the ring retainer, I got it at Lowe's ($20 +/-). It is a Channellock plier that opens when you squeeze, you have to change the points (comes with it).
So, here is the squence: remove the front panel, disconnect the swhitch (it took some pulling), set aside; remove front drum assembly (only four screws looking at you) and it comes right out; the Drum is light and comes right out as well, it just sits in a dry channel. The belt will fall off.... take the retainer ring off the roller with the special tool... remove roller and replace with new washers (one on either side) replace the ring retainer (recommend getting new one) with same tool. If you remove the small panel in the back of the washer it is very eassy to replace the belt.... I did replace it although the old one looked almost new .. instructions and a diagram come with the parts you buy here by the way... which they should say... place belt on drum per instructions (solid side down), put belt inside the chanell on drum (it will climb to the correct position by itself) put on drum front cover to hold drum in place, and then sting belt on pulley from the back of the dryer. (diagram comes with belt otherwise look at it before taking off the drum) Replace front panel (after reconnecting switch) and you are off (if you want to test without the front panel you have to touch the switch wires to each other (use tape) and do not do plugged in...
After much anxiety but not that much work the dryer runs great and is as quiet as new.... I took the parts off before ordering by the way.... the order came within three days... I am happy to have PartSelect.com .. Maytag had not clue this model even existed.... Thanks
Parts Used:
Tumbler and Motor Belt Drum Roller Shaft Washer Drum Support Roller Kit Retaining Ring
  • Roy from Yardley, PA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Nutdriver, Screw drivers
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electric dryer stopped heating - the thermostat got very hot
The numbers on the metal plates were the JC Penney numbers - that no one recognizes. I eventually found the model number inside the timer case on a printed schematic. I started by disassembling whatever metal covers were removable by finding sheet metal screws and unscrewing them. If you pull on the sheet metal covers, you can find where they are connected to the frame. Eventually, I found that both the heating element was broken and the thermostat was fried. It took a while looking at various websites to find the proper parts. It's all OK now.
Parts Used:
Cycling Thermostat - Limit 135/155
  • Ignas from Midpines, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Pliers, Screw drivers
4 of 8 people found this instruction helpful.
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Lint Filter had a hole on it.
I bought a new one and replaced it.
Parts Used:
Lint Filter
  • Eduardo from Miami, FL
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
2 of 2 people found this instruction helpful.
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motor had loud bearing noise
There are some really good blow-by-blow descriptions on how to go about the repair already listed here. The main thing is to go slowly and take your time. It was really quite logical for a weekend handy man. The best advise was to use a digital camera to record every step of the way as you disassemble the dryer. I referenced the pictures more than once when I was putting all of the wires and pieces back together. Also, I didn't have a pair of snap ring pliers. My neighbor told me how to use two ice picks to poke in the tiny holes and spread the rings...just be careful! Keep a vacuum handy, there will be lots of lint to clean up. The new motor, belt and pulley work great and I pleased with how well the repair went.
Parts Used:
Motor Pulley - No Set Screw Tumbler and Motor Belt Drive Motor - 60Hz 115V SET SCREW-
  • Lee from Maidens, VA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Pliers, Screw drivers
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Old lint filter had a hole in it about the size of a thumb
Took longer to open the box that it did to drop the new lint filter into the dryer. Washed a load of clothes and the new dryer filter worked great

Thanks.

R. Bonker
Parts Used:
Lint Filter
  • Rebecca from Guthrie Center, IA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
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squeaky sound when drying
Removed front panel and tumbler, replaced roller axle,
wheel, and front glides. Anybody can do this.
Parts Used:
Roller Shaft Front Glide Kit
  • Chris from Sherman, TX
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Pliers, Screw drivers, Wrench set
3 of 5 people found this instruction helpful.
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Dryer making strange thumping noise
Removed back panel of machine which exposed badly worn idler pulley. Have had problem before on another dryer so I was sure what problem was before I started. Removed snap washer and cloth washer and then bad pulley.(It was very worn and wobbly).Cleaned shaft with small piece of emery paper and put two drops of oil on shaft and replaced old pulley with new one.Put back washer and snap washer.Drive belt had slipped away from its proper position so I had to remove the front panel of the dryer to place the belt back and realign it on the drum and around the new pulley and the motor drive shaft. Not really that difficult.....Machine now runs like it's brand new.....
Parts Used:
Idler Pulley Wheel
  • William from New Bern, NC
  • Difficulty Level:
    Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Pliers, Screw drivers
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Maytag gas dryer wasn't getting hot
Found the high temp thermostat was shutting off the gas after just a few seconds. Tested the thermostat and it looked like it was opening at 180 degrees as opposed to the rated 240 degrees, so I ordered one from PartSelect, which shipped the next business day. Replaced the thermostat and no luck, still shutting down after a few seconds. Turns out the duct going outside the house was blocked with years of lint stopping the air flow. Cleaned out the duct and the dryer is working fine again. Wife is happy she won't have to go to the laundromat.
Parts Used:
High Limit Thermostat
  • David from Naperville, IL
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Nutdriver
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Blower wheel worn replaced belt became it looked worn
Fallowed instructions on YouTube
Parts Used:
Tumbler and Motor Belt Blower Wheel with Clamp
  • James from NEW CASTLE, DE
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Pliers, Screw drivers, Wrench (Adjustable)
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NO HEAT
I watched your YouTube video. Access to the interior of the dryer and replacing parts was EASY. Unlike the machines in the videos ACCESS is VERY EASY as only one panel needs to be removed. Access is from the FRONT PANEL and secured by two top clips and two front bottom screws. Just unscrew and swing the bottom up at about a 45 degree angle; the panel comes off and can be placed to the side. I first replaced a thermostat and a coil kit but still no heat. I then ordered a new FLAT STYLE IGNITER ( which I discovered was broken off ) and a RADIANT FLAME SENSOR and these parts FIXED THE PROBLEM. Parts cost about $90 (Dec. 2016) including shipping.
Parts Used:
Dryer Radiant Flame Sensor Flat Style Igniter
  • James from BREA, CA
  • Difficulty Level:
    Very Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers, Socket set
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replace idler pully and belt
After viewing repair video I used those instructions, after removing drum place new belt on drum, I used scotch tape to hold belt in place, tape belt with 2 inch strip about every foot around drum, leave extra belt that connects to drive motor folded down and taped to drum. After installing drum connect belt to drive motor and roll drum to remove tape. This will keep belt from sliding out of place on drum while installing.
Parts Used:
Idler Pulley Shaft Washer Idler Pulley Wheel
  • ellison from LAKE PLACID, FL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Pliers, Screw drivers
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Part access but easy solution!
Overall, the repair was pretty easy. I'm a 52 year old woman who has never done drier repair. I replaced both front glides, both drum support roller wheels, the idler pulley wheel and the tumbler and motor belt. Including vacuuming out the inside of dryer and washing down the inside and outside of dryer with cleaning wipes, the whole project took me 2 hours. (if done individually, time would have been 20-30 minutes). You must have correct tools, so I did have to purchase two tools that I didn't have. My only suggestion in replacing the idler pulley wheel and the tumbler/motor belt would be to take the small access panel off the back of the dryer for easier access to the parts.
Parts Used:
Tumbler and Motor Belt Idler Pulley Wheel Front Glide Kit Drum Support Roller Kit
  • Amy from POCATELLO, ID
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers, Socket set
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Belt broke...drum would not turn but there was heat.
Removed front cover.removed 4 screws holding drum in place. Cleaned out lint from everywhere. Placed new belt over drum looping it over idler arm & motor pulley. Pushed drum back ; rotated drum to see that belt was engaged. Put front drum bracket in place. Put front panel in place with 2 screws at the bottom. Tested motor & rotation of drum; then checked heat. All worked fine. Took 1 hr. but most time spent cleaning lint.
Parts Used:
Tumbler and Motor Belt
  • Dirk from CHESWICK, PA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver
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Noisy tub rollers
By watching a video I disassembled the front and took the dryer tub out and replace the two rollers and it took about 60 minute.
Parts Used:
Roller Shaft Drum Support Roller Kit
  • Johnny from MUNCIE, IN
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Screw drivers
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All Instructions for the DG91
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