3638400485 Kenmore Refrigerator - Instructions

Unplugged frige, removed top shelf, pulled broken fan blade off. Replaced with fan blade just purchased from PartSelect. Very simple repair. Orderd and recieved the right part.

Shut off water and disconnected at factory joint at bottom hinge. Unplugged the electrical at the top hinge. Removed the door and installed new bottom hinge and cam assembly. Reinstalled the door and hooked water and electric back up. Part worked fine.

First I turned off the water supply. Then I removed the ice bin and the ice maker by removing 4 screws and 3 electrical connections. This allowed access to the evaporator fan which was not moving. To remove the evap fan I removed two screws that hold the fan bracket. The fan assembly now had to be pushed back and rotated to remove from hole. There are 3 electrical connections that have to be disconnected from the fan, one ground wire that also is connected to the fan bracket and 2 power connections. Installing the new fan was the reverse of the above except the power connections were in a different location and i had to use the extension wires provided with the new fan to have the length needed to make the connection.

This repair replaced two riser cams - one attached to the bottom fridge hinge and one attached to the bottom of the door. The two cams
mate together. So, don't just buy one cam, buy two.
1. Removed all contents off the inside of the door as well as the bins.
2. Unscrewed single screw holding plastic cover over top hinge.
3. Unscrewed 2 screws holding top hinge to the top of the door and removed the top hinge.
4. Pulled door up and off bottom hinge and layed
on floor.
5. Removed plastic grill on bottom of fridge.
6. Removed 2 screws holding bottom hinge in place.
7. Using a vice to hold the hinge, I used a hacksw to cut through the rivet holding the riser cam to the hinge plate.
8. Used a small bolt & nut to secure the new riser cam to the hinge plate.
9. Reattached hinge plate to the bottom of the fridge.
10. On bottom of the door remove two screws holding riser cam to door.
11. Position new riser cam in place and reattach to bottom of door.
NOTE: on my door, the metal SHIM that goes between the cam riser & door was also broken. I ordered the replacement SHIM but it turned out to be made of PAPER. So, I didn't bother putting it on. If the riser cam wears out again, I'll just replace it again.
12. Put door back on and secure the top hinge to the top of the fridge and you're done.

I placed the new part on the end of the freezer door guard and firmly pushed it in until it 'clicked'. Easy as pie! The more difficult part was to remove the broken off part inside the opening of the freezer door hwere the new bar end was to be inserted. I finally used thin nose pliers to reach in and grab the broken off part.

From instructions found on the site I was directed to the defrost timer part being bad. And from the information others posted that have had the same problem I was able to replace that part by removing the bottom grill just below the door and on the left side was the part. Removing one screw to remove the bracket from the frame and then another screw to remove the part from the bracket. I found it easier to remove the part from the bracket before I pulled the part out so I would have more room to unplug the connector. Just reverse the steps to replace the new part. It took about a day or so for the refrigerator to get to the proper temp.

Turn of power to fridge. Removed all shelving in freezer section. Unscrewed back panel from freezer area. Removed old defrost term t-stat from top of evaporator coil assembly. Cut existing two wire leads, spliced in new T stat wires. sealed wire splices from water egress and clipped new t-stat in same position as old one. Reassembled rear panel, installed shelves. Turned power back on.That's it.

Since the cam riser was obviously broken I obtained a replacement.
It also broke. The door hinge cam needed to be replaced also.
To repair Remove the hinge cover using a #2 phillips driver. Than remove the Hinge using an 8mm socket. Turn the door upside down and, using an 8mm socket remoge the cam riser and the door hinge cam.
Replace in reverse order.
Be sure to inspect all parts and order all required.

took off the top hinge (one screw on the cover, and two bolts holding the hinge), lifted the door off the bottom hinge, saw that the riser cam had disintegrated. ordered the cam and the shim (since it looked like the shim was also going bad).
when the parts arrived, I took the top hinge off again, took the bracket holding the shim and cam off the bottom of the door (two bolts), removed the broken riser cam. Attached the shims and the cam to the bottom of the door with the bracket, replaced the door on the bottom hinge, replaced the top hinge, and the door closed correctly.

after three days, there was no condensation in the fridge, we decided that the gaskets did not need to be replaced.

qed.

First I propped up the door. Then I removed the 2 screws that hold the hinge on. AT this point you do need someone else because the door swings loose. I attached the new bracket and lowered the door. It went verey smooth. I ordered the new bracket after reading the installation stories from others who just repaced the plastic pieces. Its worth the extra money to just put on a new bracket

Parts Select made this an effortless process. From finding the part, ordering, to the online diagrams.

I'll be back...

I used pliers to pull lightly on the head of the switch, while I inserted a small flat head screw driver into the base of switch and gently worked around the edges to free it from the panel.

After replacing the light bulb and still no light I manually pushed the light switch button. Intermittently the light would come on then go out. I removed the power plug from the power source then replaced the light switch. I plugged the refrigerator back in and now I open the door the light comes on and stays on until the door is closed.

Installed the new timer.

The old switch was hard to remove. Thinking that I may have to loosen the wires I used a socket wrench to remove a clamp. This was unnecessary. In the end the switch did come out using a large size screwdriver. The problem was that the expanding plastic tongue is not visible from the ouside so you have to try to feel your way around. If i had ordered the replacement before and not afterwards I would have seen this before hand.