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The (front-load) dryer was noisy and eventually slowed down but was still heating.
I removed the dryer top and saw that the belt was intact. (I had suspected the belt or something stuck in the exhaust fan or somewhere.) I watched a few youtube videos and took off the rest of the top plates and front door and inner structure that held the barrel. After i inspected and cleaned out the fan blades and exhaust areas, I looked at the pulley rollers (motor and idler rollers). The idler roller looked a little melted and chewed up. I replaced it with the new assembly. Also replaced the belt. Putting the barrel and new belt back on was harder for me than the videos indicated because the spring was very tight and the area to put my hands was small and didn't give me enough leverage. I eventually got someone to give me the third hand pulling the idling roller a little further over and the belt was back on. It didn't take me long to put the whole dryer back together. It is running fine now.
These are not instructions as much as warning that although it is a one-person job, the idler pulley assembly is not as easily manipulated with the barrel there. Doing the fix was straightforward: one screw holds it in place. The men in the videos seemed to have no problem with easily replacing the belt, but I needed help with the tight spring. Perhaps now that I've done it once, I could figure out how to reach around the barrel and yank the roller enough to replace the belt, but with the extra hand it took seconds and was super easy.
high limit thermostat and heating element were bad.
I would like to direct the attention to PartSelect instead of my repair. They were awesome in helping me to get my parts. I had called, a few minutes after the deadline for overnight shipping, the gentleman helping me, pushed the order through and I got my parts the next day, allowing me to repair my dryer. I have ordered several parts, for several different appliances, (all Samsung) and PartSelect has always come through for me. Excellent Customer Service!! P.S. Don't buy Samsung appliances unless you want to get good at repairing them!
Ordered part on 8/24/22. Received wrong part twice now. It is 9/10/22 and I am waiting for the third. Right part number on package but it contains the wrong part. Beyond mad!
Removed top of dryer, control panel, front (door) panel. Removed screw holding heating element and housing assembly in place, and removed wiring connections. Attached wiring to new heating element and housing assembly, installed screw to hold in place, replaced front (door) panel, control panel, and top of dryer.
I still had to take it apart there was a small sock stuck in the fan that blowes the lent out my wife left the lent filter out one time. Your video was a great help. I'm a mechanic and it was easy thanks Anthony Ratto Tulipbike82@aol.com
IMPORTANT!!! Unplug the unit first!! 1 - Remove two screws on the back of the top of the unit. Pull back a little on the top to release it from underneath the control unit on the front of the dryer (the piece with the dial and buttons). 2 - Remove the four screws from the control unit. They are located at the top of the dryer. Pop off the control unit - don't worry about breaking any wires as there are none. 3 - Remove the front of the dryer by removing the four screws that are NOT used for the door and door latch. I had also removed the door latch and door but I don't think it is necessary to remove them. The front will swing out from the bottom where you can unhook it and remove it. 4 - the heating element is located on the front of the unit, bottom right. Either draw a diagram of the wires or take a picture of them with your cell phone. Smart phones are great for this as you can zoom the picture if necessary. Remove the wires (they just push on but it may take some effort to get them off). It's either one or two of the wires that are not part of the wiring harness and they go from one part of the element to another so don't get excited if these wires fall down - you haven't done anything wrong, they are just loose. The one screw in the front holds the element in (the back of the unit just rests in that hole). Remove the screw and pull the unit out. Put the new element in, hook up the wires before positioning the element. Put the screw back in that holds the element and put the rest of the dryer back in the reverse order.
I verified that the thermistor was bad by testing the resistance. My manual said it should be 10K ohms at 78F. I was reading over 30K ohms. This is what caused the thermostat to blow, as the thermistor was telling the dryer the air temp was a good 30 degrees cooler than it actually was. You can also verify the thermostat is bad by checking it for continuity. I removed the screws on the top-back of the dryer and slid the top back to reveal the screws holding on the control panel. I removed those and popped off the control panel. It required a good bit of force. I then removed the four screws holding the front piece on and removed it by pulling it slightly towards me and up. The parts are located on the bottom right. They were underneath a black plastic flap on my dryer. I removed the cables and the took both parts out with a screwdriver. I replaced them with the new ones (they should only fit in the right slot) and reattached the cables. From there, reassemble in reverse of the disassembly.
Took the top back screws off (2) then pulled the top toward me and it came off. This left four screws that hold on the front control panel. I took out this four screws, which the control panel came out. You will then have to disconnect the door switch. Then I took off the front door, which which has two screws. Then I took the four screws out of the front panel,which are all on the top below the front control panel. You then have to pull up on the front panel to lift it up, it is sitting on two slots. This will give you excess to the heater. There will be one screw take it out and the heater will pull out also there will be six wires that you will have to disconnect so pay attention where they go (write it down.) You will have thermostat 2 and 3 and heater switch. Test them with a ohmmeter, my thermostat 3 was bad. There will be two screws to take out to replace the part. Put the wires back and put the dryer back together like you took it apart.
Dryer stopped heating but everything else worked fine.
Unplugged the dryer and moved into clear working space. Removed back access panel and exhaust tube, they are connected. Noted the wire connection placement before removing all wires connected to heating element. Removed the one hidden screw securing the element in the very back, cant be seen remove by feel. Then with some force sliding forward removed the heating element. Dissembled heating element housing to revel burned out element, noted wire connections before unplugging and removing old element. Reassembled all parts as they were removed and starting using the dryer.
*Disconnect power cord before performing this task...(1) Remove the two screws holding top.(2) Remove four screws holding control module, tilt forward, pull up and unlatch. Place module on top, out of the way (still connected by wires). (3) Open dryer door, remove two screws holding lint trap assembly, close door. (4) Remove four screws on top of front cover, disconnect door light wire, tilt front cover forward, lift up from catch at bottom and remove. (5) Disconnect moisture sensor connection on bottom right for easier access to duct assembly. (6) Remove three screws holding duct assembly support bracket in place, raise duct assembly six inches to allow the bracket to be tilted toward rear and lifted out of the way. (7) Disconnect Red and Blue wires from front of duct assembly and pull assembly carefully from the rear of the unit and out the front paying attention to the wires still connected. (8) Remove wires connected to the thermostat and thermistor. (9) Remove screws holding in both units and replace with new components. (10) Reverse process and test. *note* if the unit appears to heat but clothing still wet, make sure moisture sensor was connected (I must have forgot and got to go back in to check, ooops). Regardless, this is an easy task. Could be intimidating at first but after the part has been accessed twice its no big deal and can be done over a lunch break.
