Spark Module

Well, after I finally got the parts, the repair was easier than anticipated. You deffinitely want to lift the unit out to replace the spark module and swap over one wire at a time so you dont forget where they go, (important on a gas stove) When I pulled out the old unit I found it was just jammed in there when constructed, I expected more from Jenn-air, and the plastic casing was broke and pulled apart. Surprised it lasted this long. Also three of the ceramic insulators on the ignitors were broke or cracked. But over all the unit was fairly simple to repair if you take your time and practice safety. Remember, you are working with gas and electicity, and use soapy water to check your connection when you reconnect the gas line. Dont try to work on it still hooked up and in its mount . Disconnect it and lift it out.

I thought the problem was with one ignitor that had the ceramic piece fall off. After I replaced the ignitor, the hard part was freeing the burner from the Torx screws - drilled both screws out, all five burners started clicking and kept on clicking even when the burners were lit. I needed to get at the electrical of the cooktop, so I needed to take the other four burners off. Six of the eight screws loosened, with the two that didn't I drilled them out. I made sure the circuit was off and unplugged the burner too. Finally I was able to look at the wiring. I checked for burn marks, made sure all the connections were good, checked the grounding wires, and then attached the burners with ignitors. I turned the power back on, plugged it in, and all the burners kept right on sparking. I had been checking on Youtube and talked to a friend, everything pointed to needing a new Spark Module. So I ordered the Spark Module and just had to wait for it to arrive. Once it came, I had done the hard part of getting all the burners off. So, after loosening four hex-head screws, I was able to replace the old Spark Module with the new. I was careful to take a picture of the wiring and burners, as well as the wires coming into the Spark Module to make sure I put everything back the way it was. Finally, I moved one line at a time from the old one to the new one. Took the back clip off and put it on the new one. Then I secured the new Spark Module with the four hex-head screws, fed the wires through the holes in the top of the cooktop by holding it at an angle and working my way from left to right (all while lowering the cooktop), lined up the gas line pipes, and reattached the burners. Turned the power on, plugged it in and it worked! All five burners ignited and worked just like they should. What started out as a simple cleaning of the ignitors, turned into quite a job. Thanks to the ease of PartSelect ordering and reading through these installation instructions I was able to fix my cooktop.

Replaced the spark module. Make sure you mark the wire locations on the existing spark module and install them in the same slots.

I was able to repalce without pulling the cooktop out. The access is from the bottom.

Had to remove the stainless cook top from the base. Required taking off all burners. All the screws were rusted in place so had to cut off the heads with dremmel and then drill out the screw from the aluminum base. Then remove cook top after burns taken off. Cook top is double sided taped to the base, so just pull hard and it comes off.
Replace the spark control module. make sure to do wires 1 at a time as they are not in a housing.