KESA907PSS02 KitchenAid Range - Instructions

First I found a YouTube video for Maytag Range Repair – How to replace the Surface Element with Limiter - 6" - 1200W

The steps are very easy-
1. Open oven door and locate and remove 2 screws holding top cook surface. These are located near the top inside edge

2. Lift surface cook top and then remove 4 screws holding this section to the cook top. This may require 2 people but I was able to hold the cook top and loosen the 4 screws myself. Then put the cook top aside.

3. Take a photo of the element being replaced for wiring connections.

4. Removing the wiring and element holding clips was very easy. I used needle nose pliers for both

5. The clips have to be removed from the old element and put on the new one. Place them in the same locations

6. Make sure to reconnect the wires to the same pin locations. The replacement element I had the red (hot) wire pin 2b was in
A different location so I had to use the extension wire supplied with the new replacement element

7. Put everything back together in reverse order.

Easy peasy, took me about 40 minutes to complete the entire replacement and have it back in place working.

Removed old racks, installed new racks. Recycled old racks.

Quickly

First I looked at how I would get to the blower - this took 15 minutes. I removed the grills to access the burners. Then I removed the burners that took approx. 15 minutes. I then had to remove the knobs for the burners. Next I had to remove the front control panel which had 2 screws - (did not disconnect any wires but supported it). Next I had to remove the side trim. Next I removed 4-5 screws that secured the upper burner range top. Next I removed the side panels which has a braket on the lower forward side and 2 rear screws on each panel. Next I had to remove the aft backspash guard. At the back I had to remove a support braket that had several screws - then I had to remove the exhaust fan back panel guard. Next I had to remove approx. 7 screws on each side of the stove that supports the burner valves. Then I lifted the left side most closest to the blower. This gave me access just enough to remove the mounting screws (4) and to remove the 2 wires. There was some cushioning material which I found inadequate to prevent any vibration when the fan and the valve support top sits on the blower - so I doubled it. Then I reinstalled everything. This job took me 4 hours. I suggest calling a Kitchenaid repair technician and not doing this yourself. Unless you are a mechanically inclined and really like frustration.

Pulled out stove and removed side panel, then removed old fan unit. Installed new fan unit and replaced side of stove then slide back in place, stove runs even more quiet than when it was new. And obtaining the new part from Partselect was even easier than dealing with a part store where you stand at the counter. This service really has the part down pat for us layman repair people.

After turning of the breaker for the oven, I pulled out the oven, removed the back panel. The High-Temp thermal cutoff was attached to 2 wires, which I unplugged, and then removed the cutoff by removing two screws. I then replaced the part in reverse order, pushed the oven back into the cabinet, and turned the breaker back on.

Remove and replace oven door hinges. Disassembly of oven door unit required. Step by step instructions available on youtube.

This oven probably was manufactured in the '60s when the house was built. The door doesn't just pull off like the newer models. These pins fit into small holes on the oven hinges. I inserted the pins and lifted the door to a 45 degree angle, before pulling the door completely off. Now that turned out to be the easy part. I then proceeded to completely dismantle the door. It actually has 4 glass layers which had to be cleaned individually. The hardest part of all was actually remembering how to put it back together again. I put the door back on just as I had removed it, then took out the pins, and I was finally done! This was not an easy project, BUT the results look great.

My dual zone burner would trip my breaker anytime i tried to turn it on. All the other burners would work fine. I searched online and found a way to test my burner, which was shorted or grounded out. I purchased a new burner from the site...It was as cheap or cheaper than other sites. It showed up a few days quicker than i was expecting..I also replaced the switch to the burner, just as a precaution and to save time since i already had the top glass off of my burners....EASY JOB!

I was stopped by the third screw on the roof of the oven, which was slightly rusted and would not budge in spite of using WD40! I had to enlist the aid of my son who arrived with better tools, including a SQUARE phillips head socket set. He also had to spend some time pinching and slightly reconfiguring one of the attachments in the back which did not slide together naturally. So, for an 82 year old retired housewife this was not as simple as it looked, but it was a piece of cake for guys like Erik with the know-how and the proper tools!

Repair was really simple. Saw that the outer shielding on the existing heat element had degraded and ordered a new element. Part was shipped to my house in two days. Actually took me longer to get the oven door off than to replace the element because the left bracket on the door was slightly bent. Element came out after removing 4 screws and disconnecting 4 wire terminals. I was able to do the repair inside the oven and did not have to pull it away from the wall as the wires were long enough to pull through. I used some painter's tape to tape down the disconnected wires so they would not fall back behind the oven. Then I used a needle-nosed pliers to slightly crimp the wire terminal to the heat element and screwed in the four screws. That was it! Never did this type of repair before and it was really easy. Also estimate that for my 20-25 minutes of work I probably saved over $200 in parts and labor if I hired someone to do it.

Turned off circuit breaker to oven
Removed oven door
Removed screws of reflector plate and top and back of oven
Gently pulled element out and down slightly
Removed slide crimps on wires
Replaced reflector plate on new element
Connected slide crimps on wires
Screwed reflector plate with new element to top and back of oven
Done. Total time 22 minutes
Tested and it’s perfect!

The oven is a KitchenAid convection oven with 4 panes of glass. The front, two inner glass panes that aren’t “touchable” and the interior glass that is the one that takes the heat from the oven and which you can clean easily - this is important because the descriptions of the glass all say “inner glass”. This is door #3 in the diagram that measure 10 x 22”. Which I cracked when I was pouring water into a pan to create steam for bread baking (lesson learned).

Because of the age of the oven, to remove the oven door it was necessary to place “pins” (we use medium screws) into the hole behind the door latches. Then were able to lift off the oven door. (We saw some videos on YouTube)

We placed the oven door on the counter top and removed ALL screws that held the door at the bottom and around the casing - KEEP these screws separate by where you’ve removed them so you replace them into the proper section when you reassemble the door. Each glass you remove has slots that hold them in their proper places. I recommend taking a picture BEFORE you take out each glass as there are brackets that need to go in proper order and you don’t want to forget the order.

We had to flip the door over in order to CAREFULLY remove the casing and access the different inner glass sections (took the opportunity to really clean them). Gathered the broken glass pieces into a paper bag and vacuumed the fragments. Then we were able to place the new interior glass from PartSelect, and reassemble the oven door. It’s perfect!

This took some time most likely because it’s a very old oven and you need to be methodical. I was just glad to be able to get the part - not yet ready to replace the oven.

BTW, originally I was guided to order glass #7 which is one of the inner glass panes that you cannot touch - unless you take apart the oven door - The exchange for the proper door was handled very quickly and easily. Hope this helps.

Since there is multiple glass panels with several brackets, screws and insulation within the oven door I strongly suggest to take photos at each step using your smart phone. Do not attempt to remove all the components at once. Bracket positions, screw locations and glass orientation is necessary. This is the best advice I have to make this a quick and very easy job.

Followed the instructions in the video provided by PartSelect, which was very accurate. They only problem I have encountered is that the wiring from the old element compared to the new element do not match up 100%. I had to call Whirlpool today and schedule a Tech to come out and see if they can resolve the problem. Right now, when the burner is turned on, both the inner and outer elements turn on.