KDRP407HSS09 KitchenAid Range - Instructions

Unlock door hinge locks. Rmv door from oven by orienting to a 45 degree angle and slightly lifting up and out. Rmv outer Stainless Steel panel from oven door that has the broken glass. Rmv handle. Install new handle on outer door panel but don't over tighten. Place panel on oven door and install screws. When reinstalling door back on oven try to orient door at a 45 degree angle sliding in till you feel a slight bump. Try but don't force the door to the full open position and slide door latch locks back in place. Check the Kitchen-Aid website for better door rmv and install instructions.

Oven stopped heating after attempting a self cleaning cycle. Problem turned out to be failed thermal fuse component. This is an easy repair and well worth the attempt given the replacement cost of the oven.

First step was to locate and shut off the two circuit breakers supplying power to the oven. Then I locked the panel to ensure someone didnt re-engage the breakers while I was working on the unit. (Lock out / Tag out).

Second step was sliding the oven out of the cabinet - this unit is located below a cooking top and was just the perfect height to allow a furniture dolly to be used to support the oven as I slid it out.

The unit is 'hard wired' (i.e. no power plug) so it can only be pulled out so far from the cabinet, but there was sufficient reach to allow access to and removal of the sheet metal cover at the rear of the oven to expose the thermal fuse and the read wiring. I proceeded with care, assuming the power was still on and once the terminals of the thermal fuse were exposed I performed a voltage measurement to ground on each side of the fuse to ensure power was in fact off.

Then I used an insulated pliers to gently remove the wire harness at each side of the fuse, and once the wires were removed I performed a continuity check of the suspect fuse, and confirmed it was an open circuit (i.e. failed).

Removal of two more screws allowed the fuse to be removed and the new fuse was installed, reversing the procedure.

This was followed by replacement of the rear sheet metal and finally sliding the oven back into its place in the cabinet using the furniture dolly. This is a single oven but still very heavy and has some sharp sheet metal edges likely to cause cuts if not handled with care so the dolly and a second set of hands (and good gloves) are nice to have.

Finally, after inspecting the oven door gasket and other air vents around the outside of the oven to identify suspect causes of the overheating event that tripped the fuse, the air vents above and below and within the door were cleared of dust-bunnies and other debris that had collected, possibly causing interference with the air flow that cools the area in between the oven and the cabinet. This blockage may have been the root cause of the fuse failure - i.e. the air did get too hot back there and had the fuse not tripped it would have been dangerous. The door gasket looked fine although its also an easy replacement and does not require oven removal.

The new part fit perfectly - it was a different design than the original part that shipped with the oven but appears to function perfectly so no complaints. The trip temperature is identical to the OEM part based upon the nomenclature on the back of the OEM and the replacement fuse part.

Unlocked the power panel and turned on the two breakers to the oven, set the clock and checked operation and its functioning great now.

Have not run a self cleaning operation since the repair but that is the next step and now that those door vents are clear I suspect that the fuse wont trip again.

Lesson Learned: Check those vents for obstructions.

Similar oven selling at discount because its the end of the model year is now priced at over $1100. Fixed our unit for $50 and the added cost of a $20 furniture dolly that I already wanted to buy.

Give this repair a try its a piece of cake and well worth the effort.

We replaced the part. It was pretty quick and easy to install.

I have a rental and the tenant called. She said that she had a repair man out to fix the oven but he couldn't~that it needed to be replaced as he could not get parts.I contacted your company via phone and the person was so helpful~he asked the problem, looked up the model and advised me on this!It works like a brand new oven!Thanks you

Removed back upper cover, unscrewed retaining screw from module. As noted in a comment from another do-it-yourselfer, I replaced screw with a longer one and reinstalled module. Note that the replacement part is not exactly the same as the old one(the wires are located differently), I noted the wire color codes with the slot number and reinstalled them in the same slot number. Works fine.

Removed 4 screws top and bottom of the outer door panel. Remove outer door, then the two inner panes of glass. You are then able to remove the broken inner glass. Carefully slide the new inner glass into place, being careful not to tear the insulation. Once new inner glass is in place carefully replace the two inner glass panes and secure the screws. Replace the outer door and the top and bottom screws and that's it!

Replaced oven temp sensor, removed oven door and interior racks for easy access to oven upper rear sensor access. Used philips head screw driver to remove both screws, gently pulled old senor out of reat oven wall until electrical connector clear of rear wall, disconnected connector, connected new sensor and gently pushed wiring and connector back into opening, reinstalled door and racks. Ran open thru cycle and used oven thermometer to check temp. fast easy install

The website and diagram of my oven helped me know exactly what was wrong and where to locate the problem. I simply removed the oven door and the trim, pulled the oven out of the wall. After removing the back panel I located the part and put in the new part. Then reversed the procedure.

The exact part for this oven is no longer available. I purchased one hat was close in size, but larger than the original. Upper and lower brackets hold the glass in place, so length was not a problem but height was. I removed the upper brackets, re-shaped them with the vise, a hammer and metal shears. The glass would now sit inside the bracket where the screws also went. I had to be quite careful the screws did not shatter the new glass.

The hardest part was aligning the 4 holes for the top brackets. Since 2 holes were on one piece of the door, and 2 were on the other (holding the glass sandwiched between) precision was critical. Also the screw length was critical because the glass now sat in a area where it could come in contact with the screws. (I know - pictures would be most helpful, and I didn't take any.)

Using tape and lots of patience, I got the holes aligned. I covered the old holes inside the oven door with spare screws. I filed down the points of the sheet metal screws so that, if they contacted the glass, they would not be pointed.

Once everything was reassembled, I turned the oven on high for about 1/2 hour to ensure the heated metal and glass all played nicely together. We've had no problems in the month since the repair.

Removed the 6 screws securing the door and inner frame unit. Lifted off the frame and inner glass unit. Then, after cleaning all the broken glass, put the new glass in; first reattaching the inner frame and then the outer door cover.

Removed all terminals and block mounting screws. Repaired one burnt terminal and reassembled. Replacement part was an exact fit and reassembly whnet very well.

The other comments from folks who had done this were very helpful!
I had to go look up the directions for removing the door. To do this flip the latches on the hinges and then close the door as far as you can and pull up, it will come out.
Now lay the door flat on the kitchen counter and take out the 6 screws you can see on the edges and inside of the door. They are all the same so you don't have to keep them organized. Now you can take off the outer door with the handle (lift the inner door out since you will have the door face down at this point) and get it out if the way. Remove the hinges and set them aside but don't get them mixed up.
Next, take out the screws on the inner glass rails, there are two rails. Keep those rails in order for replacement. Take out the middle glass and clean it (this took oven cleaner and a razor blade on the one I had).
Take the middle of the door apart and expose the soft gasket (don't move it!). Clean out any broken glass and Insert your new glass. Put the middle piece of the door back on and line up all the screw holes! Put the first of the glass rails back on and the cleaned middle glass back in place, then the second glass rail. Put in the two screws that hold the glass rails.
Now you are ready to put the door back together. USE THE BOX TO HOLD THE DOOR OFF THE COUNTER WHILE YOU PUT THE HINGES BACK IN AND PUT THE DOOR FRONT BACK ON! If the screw holes don't all line up start the screws and work your way around, you'll get them to go in.
Voila! Door fixed.

I am not the handiest guy around so i was a little nervous doing this job but figured i would take a crack at it ( no pun intended). Took the door off as per instructions from kitchenaid , unscrewed all the outer screws , took off the back of door unscrewed the metal bar holding the glass in ( there are 3 levels of glass) took the 2 good glass sheets out got to the broken glass removed that put the new one in , replaced all the other glass and screws and put door back on, and i felt so proud. Probably saved about 150 dollars by doing it myself. I feel so proud.

My husband took the back off and replaced it. The repairman suggested pulling the range out into the floor to run the self clean mode. I have owned several such ranges and have never had to do that and won't now. Easy Clean Oven Cleaner will be the next thing I use.

cut power off and placed sturdy table same height as bottom of oven in front of oven. removed trim screws. pulled oven out onto table. removed top cover and panel on left side . tested transformer to be sure it was bad. then replaced transforner