CU230 Jenn-Air Cooktop - Instructions

Turned off the power at the breaker box, cut the wires approximately 5 inches from the bad receptacle and removed it after removing one screw. Stripped back the wires about 1/2 inch and attached the new wires with the ceramic wire nuts provided and secured the receptacle back in place with the new screw provided in the kit.
My sister's husband wanted to scrap the whole range but I repaired it with $14.00 worth of parts.
The element is working great now.
Whenever I need appliance parts again I'll use partselect.com.

1. Killed power and removed the regulator's knob, noted the position of the old control.
2. Took off the cover for the center vent and loosened the two screw holding the housing in place--the screws didn't have to come out completely as it is a U-shaped friction hold.
3. Unscrewed the two screws holding the old control switch in place--lifted the housing enough to get at the old switch and carefully pulled it loose--it was a front burner so the control switch was about as far back as it could be but still wasn't that hard to get at.
4. Turned the new switch to orient the wire connectors, then, using a needle-nose pliers, removed each friction connector, one at a time, and fitted them on the new switch (note: one of the wires fitted best if it went under as opposed to around the base of the new switch).
5. Replaced the control back through the housing and screwed it in place, making sure the orientation of the control matched the way it looked originally.
6. Slide the housing back over the two screws and tightened, replace vent.
7. Replaced the knob and turned on the power.

(The above took me about twice as long to write as it did to make the repair and I write professionally but am not a professional electrician.)

Also, I bought a second control switch because, given the age of the unit, I'm sure another one will go. The second one will assure that it won't happen :-).

Simple Repair!
Turn off Power
Remove four screws under panel.
Remove old burner knob.
Drop Burner Panel from range
Remove 5 wire connectors from old burner control
with pliers
Remove 2 screws that held burner control to range
panel
Install new burner control
Rplace two screws to burner control
Replace 5 wire connectors to new burner control
Replace 4 screw under panel
Replace knob to new burner control
Turn on electricity
Made wife happy!

Our Jenn-Air cook top is 25 years old. One can no longer order parts for this old of model. We ordered new SS burners as well as new Burner cartridge terminal blocks for a new and current model. They work perfectly. Took 10 minutes. $ 350 dollars verses $ 2600 for a new JennAir range plus instillation. Unit looks and works great. Plan to order new switches next.

The replacement switch was not exactly as my original and none of the other instructions matched exactly with my unit. So I had to figure it out, but they matched mostly what Micheal from Colliervile wrote. Safety is paramount. Turn off circuit breaker and ensure there is no power to unit with a test light. You don't have to remove the glass top. Open oven door and remove 4 screws at bottom of control panel, then remove two screws on each end while suppoting the panel with one hand. Rest control panel on top of door or hang by wires. Remove two screws to detach switch from panel. I took pictures of the wire placement on old switch and drew a diagram of what color wire went to each terminal. I used the instruction sheet diagram of new switch and marked where each wire color goes. Here is where I put them: DOUBLE BLACK to L1,2; New jumper from P1 to S1; RED to 2: DOUBLE RED to P2; new jumper with small connector from S2 to "element on" indicator lamp (it's longer than and replaces existing jumper); YELLOW to 4a; TAN to 4. The letters in parenthesis on the instruction sheet almost matched up to my old switch so I used them to help with the placement. I didn't have to seperate any compound red wires. Double check wire placement and put it all back together in reverse order.

First step is turn the power to the range off. Then I removed the grate covering the down draft vent in the center of the cook top. Inside the vent opening are two screws that secure a panel that holds the four knobs that control temperature settings. Remove these screws. Slide the panel tward the back of the range while lifting it up. This will allow removal of the panel. Remove the knob from the burner control you are replacing. Under the knob are two screws. Remove the screws and let the controller drop out of the cover panel. Take the new switch and carefully remove the wires from the old controller and place them on the new controller in the same position. When the wires have been connected, put the controller back in the control panes and secure it with the two screws. Replace the panel back into the cook top. Tilt the control panel so the front is low and the back is elevted. Engage the lugs protuding out on each side of the control panel opening. Lower the panel back into the opening and secure it with the two remaining screws. Replace the control knob and you are done. You just saved yourself a $125.00 service call. Total cost for the controller $35.00.

Replaced receptacle but it was not the problem. After further inspection I believe that the problem is the switch. The switch is on order now from Part Select.

I have bought several drip bowls over the years. They all seemed to not fit just right. These are perfect! Thanks!

1. Removed all four switch knobs (to be replaced with new knobs purchased with the replacement switch.(unnecessary if you are not going to replace all the knobs)
2. Removed the switch plate assembly by removing two sheet metal screws.
3. Inverted plate assembly and removed five wires and then removed two additional screws that secured the faulty switch to the plate assembly.
4. Reconnected the five wires and attached the new switch to the plate assembly.
5. Re-positioned the assembly on the cooktop and secured with the two sheet metal screws.
GAME OVER!

Worst part of the job was removing the old screws that held the two old rectecles in place for the two burners I repaired. Once the screws were removed cut the wires stripped them and used the porceliean wire nuts provided with the kit. Easy job and good instructions.

I took out the side of the cooktop that did not work. I had to take off the bottom of the cooktop and checked where electricity was going and not going. Once I found the part that needed replacing, I went on the website, search for Jen-Air cooktops and model number. From the sketch on the website, I was able to order the part needed. I decided to get 2 in order to replace both parts at one time, just in case. The part arrived quickly and was easy to install. The most time I spent was taking the backside off the cooktop and cleaning it.

Finding part needed and quick shipping were great. Web site so helpful. Initial attempt to remove old part was troublesome because I took out wrong screws thinking I had to remove parts beneath burner. Once I figured it out, it was so easy.
1. Turn off power.
2. Remove 4 screws BELOW control panel (open oven door to see them)
3. Pull off 7 front knobs.
4. Lift out loosened panel.
5. Take out the two screws holding control switch to front panel. Note orientaion of switch.
6. Replace wire by wire to new switch.
7. Put it all back together. Make sure switch is put in same direction.
8. Turn power on.

removed 4 screws holding burner controls. removed wires off old and placed on new burner control. very pleased with quick shippig of part. two days and range was as good as new. excellent company to buy from

Changing the socket with a new one simply required removing one screw and splicing the two existing wires to the pigtails on the new socket. It took longer to unpack the replacement part than actually doing the job.

The lids are fastened to the underside of the unit by rivets....3 to each lid.
I used a cordless drill and small drill bit to drill through the rivets to remove the old lids and remains of the rivets.
The new lids are easily fastened back using a rivet gun ( about $20 in Lowes) using small 1/8th aluminum rivets.
No real problems.
1 thing to note is that the drill bit will pass through the old rivet by about 1/4 inch before it comes up against the upper level of the BBQ floor so do not drill any deeper.The aluminum rivets are easy to drill through and you will easily feel when the rivet is drilled through.