C116 Jenn-Air Cooktop - Instructions

pulled old one out , cleaned the area & replaced with the new one.

Removed the old grease screen and cleaned the entire area thoroughly and replaced the screen

1. Killed power and removed the regulator's knob, noted the position of the old control.
2. Took off the cover for the center vent and loosened the two screw holding the housing in place--the screws didn't have to come out completely as it is a U-shaped friction hold.
3. Unscrewed the two screws holding the old control switch in place--lifted the housing enough to get at the old switch and carefully pulled it loose--it was a front burner so the control switch was about as far back as it could be but still wasn't that hard to get at.
4. Turned the new switch to orient the wire connectors, then, using a needle-nose pliers, removed each friction connector, one at a time, and fitted them on the new switch (note: one of the wires fitted best if it went under as opposed to around the base of the new switch).
5. Replaced the control back through the housing and screwed it in place, making sure the orientation of the control matched the way it looked originally.
6. Slide the housing back over the two screws and tightened, replace vent.
7. Replaced the knob and turned on the power.

(The above took me about twice as long to write as it did to make the repair and I write professionally but am not a professional electrician.)

Also, I bought a second control switch because, given the age of the unit, I'm sure another one will go. The second one will assure that it won't happen :-).

I had put up with a filter that got more and more raggedy every year, but I thought my 30 yr. old range/grill top was too old for me to find an replacement filter. What a great service you offer. I found you by web-surfing, typed in the model #, and presto--you sent me the shiny new filter. All I had to do was pop it in and throw away the nasty grill (after washing the scent off to keep the bears out of my Colorado garbage.) Thank you!

Cleaned out the downdraft cove, inserted the new filter, and put old filter in garbage can. Laughing. Thanks. Wish you had a FAQ's hotline. I'd like to know if the radiant inserts fit the older coil-type models.

I unscrewed the housing unit, pulled out the 2 connectors and here is the hard part, getting the metal washers off the small posts. First I tried needle nose pliers, then I used a rubber mallet to bang it out from the top side far enough to use a reg. hammer to pull it off from the underside. Finally I got it off enough to break the washers with the needle nose pliers. Putting it back together was a breeze,took all of 5 minutes.

Simple Repair!
Turn off Power
Remove four screws under panel.
Remove old burner knob.
Drop Burner Panel from range
Remove 5 wire connectors from old burner control
with pliers
Remove 2 screws that held burner control to range
panel
Install new burner control
Rplace two screws to burner control
Replace 5 wire connectors to new burner control
Replace 4 screw under panel
Replace knob to new burner control
Turn on electricity
Made wife happy!

Our Jenn-Air cook top is 25 years old. One can no longer order parts for this old of model. We ordered new SS burners as well as new Burner cartridge terminal blocks for a new and current model. They work perfectly. Took 10 minutes. $ 350 dollars verses $ 2600 for a new JennAir range plus instillation. Unit looks and works great. Plan to order new switches next.

The replacement switch was not exactly as my original and none of the other instructions matched exactly with my unit. So I had to figure it out, but they matched mostly what Micheal from Colliervile wrote. Safety is paramount. Turn off circuit breaker and ensure there is no power to unit with a test light. You don't have to remove the glass top. Open oven door and remove 4 screws at bottom of control panel, then remove two screws on each end while suppoting the panel with one hand. Rest control panel on top of door or hang by wires. Remove two screws to detach switch from panel. I took pictures of the wire placement on old switch and drew a diagram of what color wire went to each terminal. I used the instruction sheet diagram of new switch and marked where each wire color goes. Here is where I put them: DOUBLE BLACK to L1,2; New jumper from P1 to S1; RED to 2: DOUBLE RED to P2; new jumper with small connector from S2 to "element on" indicator lamp (it's longer than and replaces existing jumper); YELLOW to 4a; TAN to 4. The letters in parenthesis on the instruction sheet almost matched up to my old switch so I used them to help with the placement. I didn't have to seperate any compound red wires. Double check wire placement and put it all back together in reverse order.

First step is turn the power to the range off. Then I removed the grate covering the down draft vent in the center of the cook top. Inside the vent opening are two screws that secure a panel that holds the four knobs that control temperature settings. Remove these screws. Slide the panel tward the back of the range while lifting it up. This will allow removal of the panel. Remove the knob from the burner control you are replacing. Under the knob are two screws. Remove the screws and let the controller drop out of the cover panel. Take the new switch and carefully remove the wires from the old controller and place them on the new controller in the same position. When the wires have been connected, put the controller back in the control panes and secure it with the two screws. Replace the panel back into the cook top. Tilt the control panel so the front is low and the back is elevted. Engage the lugs protuding out on each side of the control panel opening. Lower the panel back into the opening and secure it with the two remaining screws. Replace the control knob and you are done. You just saved yourself a $125.00 service call. Total cost for the controller $35.00.

1. Removed all four switch knobs (to be replaced with new knobs purchased with the replacement switch.(unnecessary if you are not going to replace all the knobs)
2. Removed the switch plate assembly by removing two sheet metal screws.
3. Inverted plate assembly and removed five wires and then removed two additional screws that secured the faulty switch to the plate assembly.
4. Reconnected the five wires and attached the new switch to the plate assembly.
5. Re-positioned the assembly on the cooktop and secured with the two sheet metal screws.
GAME OVER!

I removed the screws that hold the escutcheon assembly in place and lifted it from the range top. I slipped the wire connectors from the old switch and removed the push nuts. Removing the push nuts was the most difficult part. I wedged a small screwdriver under them and made enough space to cut them off with wire cutters (DON'T CUT THE POLES THE PUSH NUTS ARE ATTACHED TO!). There may be an easier way to remove them, but I'm a rookie and don't know what the easier way would be.

I attached the wires back to the same poles on the new switch as they were positioned on the old switch and pushed on the push nuts that came with the new switch to hold it in place. There isn't much room to work with so I used a small socket from a socket wrench set to hold the new push nuts in place while I pushed them on. The push nuts I received with the new switch were really too small. I forced one on, but broke the other one. I bought another slightly larger one at my local hardware store and it worked great.

I reattached the escutcheon assembly and was back in business. Overall, it took me about 30 minutes.

I took out the side of the cooktop that did not work. I had to take off the bottom of the cooktop and checked where electricity was going and not going. Once I found the part that needed replacing, I went on the website, search for Jen-Air cooktops and model number. From the sketch on the website, I was able to order the part needed. I decided to get 2 in order to replace both parts at one time, just in case. The part arrived quickly and was easy to install. The most time I spent was taking the backside off the cooktop and cleaning it.

Finding part needed and quick shipping were great. Web site so helpful. Initial attempt to remove old part was troublesome because I took out wrong screws thinking I had to remove parts beneath burner. Once I figured it out, it was so easy.
1. Turn off power.
2. Remove 4 screws BELOW control panel (open oven door to see them)
3. Pull off 7 front knobs.
4. Lift out loosened panel.
5. Take out the two screws holding control switch to front panel. Note orientaion of switch.
6. Replace wire by wire to new switch.
7. Put it all back together. Make sure switch is put in same direction.
8. Turn power on.

The element plugged in to the cook- top.The cook -top was working moments after i unpacked the element. thank you.

Jim B.