A102 Maytag Washer - Instructions

First, I secured one lid hinge ball in its appropriate position between the lid and the washer. While keeping the first ball in place I placed the other lid hinge ball as close to its intended position as I could get it. Next, I pushed the lid and ball into its position.

I took out the two screws in the bottom front panel of the washer, and rotated the front panel from the bottom away from the machine until the top or the panel was released from the machine frame. I then tilted the washer back to get access to the bottom of the machine. The pump pulley had split in half, and the bottom half fell off the drive motor shaft. The only problem I had was breaking free the set screw that holds the pulley to the drive motor shaft. I used a long arm Allen wrench and an adjustable "Cresent" wrench to apply enough force to break the set screw loose. Iclamped the upper transmission belts tightly to keep the motor shaft from turning while I loosened the set screw.

Clamp was already in multiple pieces so easy to get off.

Got clamp from partselect.com in 1 day which was great.

Removed two PH screws from front cover then pulled bottom of front cover outward and down to remove.

Caution for those doing this: take a piece of 220 or 240 grit paper and sand all the edges of the clamp. Trying to put it on without doing so will result in countless paper cuts in hands.

Before putting new clamp on be sure to use either some soap or silicon lube on the rubber V seal between upper and lover tub.

Also need to put some 1/4" to 3/8" spacers at three equally spaced places beneath the upper tub and the lower tub. If this isn't done the upper tub will drop down too far inside the lower tub and the inner lower tub, when it starts to spin, will rub on the underside of the upper tub = cause the main drive belt to smoke and tub to "freeze up"

Spacers I used were simply 3 pieces of multi strand sheathed electrical wire 3/8" so that I could bend them down at an angle and put them out once clamp was in place. Wire pieces need to be about 4-5" long.

Assemble one bolt in clamp and thread around tub in CCW direction.

Position one bolt of the clamp in right rear corner. this is important so that when tub goes out of balance, there's clearance for the clamp bolts and they don't contact the cabinet.

Make sure before threading clamp arount tub that the screw that will end up in the front left corner has a hex head on it so that you can apply some clamping "muscle" with a socket wrench.

I had trouble getting the front left screw inserted in the clamp (its only 2" long) so I used a 3" bolt to make the preliminary connection to pull the clamp semi tight. I planned ahead and got a light wire coat hanger to use as a "tie-tie" in the event that I had to remove the 3" slotted screw to revert back to the 2" hex head screw. Luckily when I removed the 3" screw I was able to quickly pop the 2" hex head back in and tighten completely.

Before putting front cover on, do one load with front cover off to make sure that upper and lower/inner tub don't rub each other.

If ok, turn power back off and put front cover back on.

Note: Would advised ordering the rubber V-seal if you are ordreing the clamp. If you buy the seal there are four bolts in the lid that let you lift the lid to work on the tub, clamp and seal MUCH more easily. Sticky part is getting water fill tube in top left rear disconnected so that new rubber v-seal can slide over tub.

Note also that in order to get to front left lid bolt that single bolt holding diaphram onto front left upright must be removed so as the let diaphram assembly drop away to access front left lid bolt. The two bolts in the rear can be accessed from the top very easily. Also need to disconnect the bleach fill tube in order to lift the lid (right side lifts up to vertical position)

Replaced the 2 belts according to instructions received with the belts. Very easy repair

Found a very stretched, loose pump belt. Was able to pull it off pump pulley and motor pulley easily. Pushed motor assembly toward transmission pulley and removed wider drive belt. Wiped all pulleys clean. There's a double on the motor- one for drive belt, one for pump belt. Removed two hoses from pump using nutdriver. Removed pump. New pump installed. Installed two hoses on new pump. Installed drive new drive belt. Installed pump belt last. Slid pump to near farthest spot in slots. Tested for correct tension by pinching pump belt. Should be able to pinch center so two pump belt sides come within 1/4" of each other just as the spring tensioned motor mount starts to move. Pused washer back into place after external hoses connected. All new hose washers and filters on both hot and cold. Ran, checked for leaks - none! Absolutely perfect. Put front panel back on. No weird noises and drum empties perfectly every time. My wife is so pleased she's doing more loads.

Used toothpick for a year to push switch acctuator far enough to engage switch. Broke my foot and found time to order part thru PartSelect. Went from cast to boot and received part 2 days after ordered. Had difficulty with foot and getting to switch. Went back into PartSelect and figured out how to dis-assemmble panels thru the diagrams. Time on my job doesn't, just that their service and expertise that is available to everyone is there to use. Broken bones or not, I will always get my parts and advice from PartSelect. Thanks to PartSelect.

I was told that it might be a clog in the tube.. we check the tubes that wasn't it Then I Google it and was told it might be the drain pump. I was just glad that Part Select had what I need because my machine is over 20 years old. We change the pump and now I hope I get at least another 20 years out of my machine. I will always use part select to get my parts. Thanks

I deduced the lid switch was the problem.

I removed the two screws holding the control panel on. Pulled the control panel back.
Disconnected the ground wire of the lid switch.
removed the two top clamps that hold the panel to the top of the machine.
Pulled back the casing (outside of the washer) and placed it on it's side on the floor. Here I could reach the switch. Removed old, installed new and reversed the process.

The part that gave me the biggest problem was setting the casing back on to the frame. You have to slide the front part in at the bottome, then lean back the rest of it.

Determined the tub seal was bad and ordered the seal and tub bearing. Removed the front cover with two phillips screws and unbolted the top to lift back. Removed the agitator with 1/4" setscrew on side and lifted out. Using punch and hammer, broke the inner tub nut loose (clockwise is off). Lifted out the inner tub, unscrewed springs from the bottom and removed; then removed the bearing with a little prying (had to raise the tub slightly and tap the center splined shaft to push out) and lifted out the outer tub. Outer tub had few rust spots about to penetrate, so sanded off rust, primed with etching auto primer and sprayed enamel topcoat to prevent further corrosion. Reassembled in the same order.

When done, there was still a loud noise on the spin cycle, so obtained a spin bearing and brake assembly (need to replace both most always). Tilted the machine on its back and removed the pulley, then put a special wrench on the brake assembly and broke loose (counterclockwise) with a 3 foot extension after placing a 2x4 section in the tub between wall and one of the bases for the spring arms (to keep the tub from turning). When the brake came off it was full of water and corroded from the leaking tub bearing previously replaced. Reassembled in reverse order and replaced two belts on the bottom for good measure. Works perfectly now and is very quiet.

In my estimation, the repair should have included both the tub bearing/seal and the spin bearing/brake assy from the outset. Could have used a chain visegrip wrench instead of special tool to remove the brake assy - whatever is available. The tool costs a lot and will never be used again.

Put blocks under the washer where the leveling leg was needed and screwed the part into the washer. Then it was just a matter of moving the washer into place and leveling. Pretty easy.

I want to mention only the difficult parts.
The removal of the retaining ring/nut (which is under the agitator) . After 10 + years, it was very hard to move this part and it was eventually broke it to remove it. WD40 was used but not effective (to much calicum build up). You must turn the cone shaped piece (located under the inner tub) clock wise to get it to remove. A spanner wrench was not used to remove this. I used a punch and a tack hammer. We could not remove the old tub bearing (closest to the shaft), so we just cleaned it up with emory cloth and used the new tub seal/outer bearing. Spins great but have not been able to check the water leakage problem yet.
Caution: there are two dark colored ring (very thin) that go back on top of the rubber collar. These must be reused. These are hard to see. I pushed the old tub seal/bearing out with the end of a 2x4 (very slowly and carefully). I put the tub up on two of the 2x4's, for clearance off of the floor and used the third to knock the old bearing out. Old machine are very messy.

My washer filled up and wouldn't drain at all.

I tried checking the fuses, then read that the belt could be broken or worn. I checked under the hood and the belt was broken right in two. I drained the washer manually then ordered the new belt.

I was able to replace the belt in no time with no effort at all.

I ordered the switch, which is what most people told me the problem was. I didn't have a multimeter, so I couldn't test the current one.

I removed the two screws from above the lid switch, removed the control panel screws on either side, and used a flat screwdriver to pry the top off by popping the clips.

The switch was easy to reach, and I compared the old and new switch after removing the paddle assembly. The new switch has three prongs, whereas my old one had two, so I put the gray wire terminal onto the bottom prong. I set everything down, plugged it in, and tested it, but still no spin cycle.

After some further research, I realized the problem was with the spin solenoid under the washer, or the red wire that leaves the lid switch and goes to the spin solenoid, also called a wig-wag solenoid. (This is a belt driven model, not direct drive.) It's not too common that the solenoids fail, but it is rather common that the wires break inside the insulation on this model.

Moral of the story is always ohm through the switches and wires before ordering replacement parts. (Remember, never ohm through a live circuit.)

Tilted the machine back on a 45 degree angle while a friend held it tilted I grabbed the pump belt and removed it and then removed the main drive belt by turning it and derailing it off track . but the new belts on using a reverse technique by rerailing the new belts on to the pulleys. pushing the main motor away from the spring tension made it easier . very simple staight forward job. similiar to putting a chain on a bicycle!

My daughter found the video on youtube, which showed step by step repairing procedures. I just followed it and fixed my dryer in 15 min.