687AJ-TKSAW Admiral Range - Instructions

First I called a repairman and left a message. That was 3 weeks ago. So, I 'googled' the error message and determined what part I thought I needed. Ordered the part on Wednesday evening and it was there when I got home from work on Friday. I unpacked the part, got a phillips screwdriver and then watched the repair video on your website. About 20 minutes later I pushed my stove back in place and the flashing said 'set time'. Then I checked both ovens, and have since used both, and everything works!!

I pretty much did the repair the same way the video described it. I first turned off the gas valve and disconnected the power. Then removed the two screws holding in the burner tube and removed it. Then I unplugged the old igniter. The screws were a bit corroded so I gave them a little spray of liquid wrench. They came right out them. After removing them I replaced the igniter plugged it in. Then I put the wire through the hole in the wall of the oven. Replaced the insulation that was included in the kit. Replaced the burner tube on the venture. And reinstalled the screws. It was pretty cut and dry. The glow plug had the burner fired up in 15 seconds.

The video indicating •unscrew old sensor, •pull wiring, •unplug old sensor, and •plug in replacement was good until I pulled the old one and saw wire nuts behind the small square hole! After some research, I learned that the nuts COULD come through that small hole with use of needle nose pliers. One of the wire nuts had the edges pinched off (chipped) in the process. Then I learned about ceramic wire nuts, which I'd never previously encountered. Very important if you don't want to melt your nuts! I cut and stripped the end of a disconnect plug to the stove wiring and now I have a plug in place; which, hopefully, I'll never need to use.

Punched out broken screw. Drilled out damaged threads to same size as igniter mounting holes. I used nuts, bolts and lock washers to mount igniter. Would have been very easy if mounting screws had come out. Video very helpful.

Well Got the part within 3 days. Followed instructions to install it and it worked. One thing you need to add to your kit is replacement mounting screws (2 nuts and bolts). It turns out that the original burner because of its age, had a hard time unscrewing it. The screws were very tight and ended up stripped. I ended up using a Dremel  tool to cut the screws off. By now the holes were a little bigger than original so I had to put it back together with a nut and bolt that would fit the small hole. But overall this was my first repair and I would definitely order from you again. Your site's part search and documentation with video clarified it wonderfully. Great service and site!

Barry

1. I accessed the burner ignition switches by lifting off stove top, sliding off burner knobs and oven knob, and removing the front switch cover (secured with 4 screws on top and 2 screws underneath).

2. I diagnosed which switch was broken: all four switches are wired together, so one faulty switch will affect sparking on both the left and right sides of the stove. I suspected a particular switch because that burner had occasionally struggled to ignite in recent weeks and felt "loose" when turned on.

After unplugging the stove from the electrical outlet and turning on the range fan, I slid several of the switches off their gas valve stems. When comparing the suspect switch to two other switches, the suspect switch felt "loose" when rotated and didn't have the same places of resistance that the other two had.

Feeling more confident that I had found the broken switch, I used pliers to pull out the four wires connecting the suspect switch to the other switches -- it took a good bit of force, there's no convenient release. Now I could access the switch terminals, so I used a multimeter to confirm that the suspect switch didn't have any change in electrical resistance when turned on/off -- it was broken.

3. I removed the broken switch and wired its neighbors together. I plugged the stove back in and checked that this had solved the problem -- no more continuous sparking, and the other three burners still worked.

While I waited several days for the replacement switch to arrive, I reassembled everything besides the broken burner's knob (to remind me to not use that burner), and continued using the other three burners normally.

4. When the replacement switch arrived, I inserted the original four wires into the new switch's terminal holes in the original configuration (again, it took a little force), reassembled everything, and was good to go.

Left oven off. Located sensor in pdf manual. Unscrewed mount, pulled sensor out to access connector. Disconnected old sensor, checked continuity(resistance) on ohms with multimeter. No continuity; connected new sensor, screwed mount back into place, turned on oven and baked cookies to check operation & it worked perfectly.

Turned off breakers to oven. Removed two screws that held oven in cabinet. Removed oven door by opening slightly and pulling up on door. Pulled oven out 1/3 of way. Took out four screws on top of control panel. Took oven light switch off by unscrewing holding ring. Removed temp knob on right by pulling. Removed start / stop knob same way.Removed glass straight out. Removed four screws that held elecrtonic clock conrtol board. Unpluged three wire plug from right side and the nine wire plug from the left side. Worked board out at and angle. Went backwards to connect and replace board, screws and door.Slid oven back in and tested oven after turning breakers back on, worked like new.

I first removed oven racks.then I removed bottom of oven by sliding locks,then lifting out bottom.Next I removed screw holding e. control cove,then removed cover.Igniter plug was exposed,I then unpluged egniter. I next removed 2 screws holding burner and igniter .I removed igniter and burner as a unit. removed 1 screw from igniter,and replaced igniter on burner.Then assembled every thing in reverse order,and tested Oven worked perfectly.

Took screws out of the back on the side the sensor was on, unplugged it & took out the two screws on the inside of the oven to release the sensor. Put new sensor in place with the two screws & used one of the adapters to plug in the new sensor. Put screws back in the back panel & turned on the oven which unfortunately is still 50 degrees low. Need a new clock with computer which is out of stock & unavailable. I was an electrician for 25 years so didn't experience any problems. It was a cheap thing to try.

Although normally a push fit, we drilled and tapped a #6-32 cross hole and used a set-screw to attach the small knob.

The original knob is still hiding somewhere but, thanks to PartSelect we are back in business !

It looked like an easy fix. the igniter had a plastic clip. A simple R&R. Removed old igniter from its mount, removed plate to get access to wires, removed insulation. Tried to pull the old wires out of its location. It was hung up and I spent 1/2 hr. trying to free it. No go. I thought I'd have to remove oven from its cabinet. I removed six screws and it would not come forward. I felt the under side of the oven thru lower door of cabinet and found out that was where gas was connected. No way was I disconnecting the gas. Pushed oven back in, reinstalled screws and decided to cut old wires and splice in the new igniter. WENT BACK AND READ THE INSTRUCTIONS! Supplied were 4 ceramic wire nuts. Then the light bulb went on! OKAY! I got a marker and marked the top wire on the old igniter to identify it after I cut the wires as close to the back of the old igniter as I could with a pair of side cutters. I then cut the wires as close as I could to the plastic clip on the new igniter. Striped off 3/8 in. from all wire ends and spliced the wires together using the wire nuts. I stuffed the wires as far as possible back into the hole they came from, replaced all old and some new insulation into the hole. The supplied cover would not work, screw holes would not line up and would have fit poorly. I reused the old hole cover. Screwed new igniter to its mount. Turned on the oven and thought I screwed up. I waited about 30 seconds before I saw it start to glow. WHEW! I got it right! After a few more seconds, the gas came on and the oven burner ignited. The really hard part was putting the oven door back on its mount. That door was heavy and wouldn't line up on the first try.......
Maybe if I read the instructions thoroughly the first time before I started, I could have cut my time in half and saved a lot of cussin'. CUTTING THE WIRES WAS AN "OPTION"! That's why they supplied the ceramic wire nuts!....... Dinner is in the oven right now. Smells good!

I just removed the lamp retainer plate and glass cover, inserted the new gasket, and screwed everything back in place. Simple as that. I was enormously pleased that the part arrived so quickly -- just in time for me to cook my Thanksgiving turkey and use the self-cleaning feature.

My brother is a handyman. The part was delivered very quickly. The instructions were very easy to read and after an hour, voila the oven works perfectly!

ordered the new igniter kit, it was delivered the NEXT day, followed the instructions, it was a lot easier then my old Tappan oven, took about 15 minutes. Not bad at all, and I am a 58 year old woman.