4KG25H3XER5 KitchenAid Mixer - Instructions

Taking apart the machine is really easy. I was worried the grease would have spilled all over the places, but when the machine is cool, the grease is solid, so no spill. Replace the parts is quite straightforward, and there are plenty of tutorials on line. The only tip is that the grease used by KitchenAid is dark, and it is not easy to see all the small parts when you take the gearbox apart, so pay attention at what you do and at what you throw away... when I got to put it back together I missed a special concave washer which must have been trapped in the grease. Other than that... it has been an easy repair, the mixer is back up and running and I saved a ton on $$$

I have replaced so much on this mixer I can take it apart in my sleep. # speed controllers and now 2 gears. just wish we still had the 40 year old mixer we had, never half as many problems. New are not made like the old.

REPLACE SPPED CONTROL SWITCH

When I ordered a replacement assembly, I was sent a "new" replacement. As I had read up on your site to number the 5 wires BEFORE I removed them, this was a great idea. The new assembly was wired differently than the original board. Although no install instructions came with the new part, it was just a matter of connecting the NUMBERED wires to the new configuration. The first time I fired it up after plugging everything in, nothing happened! I removed all the plug-in wires and reinstalled to ensure I had not gotten a tight connection because of the plastic covers over the end connectors. On my second try, everything worked as advertised! VIOLA!!!! It was a bit tough because of the tight spaces within the motor housing and the new wire routing. Just take pictures of the area BEFORE you disconnect anything and you should do o.k., since I did. 20 minutes.

Found a kitchen aid repair video. Found your site for the part I needed. The connections were not like what the video showed but there were enough connector symbols that I was able to understand where they needed to connect. Marking the connections helped for making the new connections when the new circuit board came.

At first thought part was incorrect as the electrical connection tabs on the circuit board were not inline as the existing part. However, upon closer examination I realized that the same quantity of tabs existed on the new part and although not inline, were clearly marked the same as the original part. Unit was easily replaced and is operating just like new.

Removed old housing, pulled spring clip, slide on new gear and replaced clip. Put on new gasket and housing. Replaced outer cover. Done.

so easy to remove the switch. I first marked the wires, 1-2-3-4 and then removed them from the old switch. removed the old switch and replaced with the new one and plugged in the wires as per markings. tried it out before replacing the top and it works perfectly. no longer timid about effecting repairs on my own. the diagrams on the website were a great help. this is a great company to do business with. part was here in 3 days.

Unplugged wires from old switch, plugged them into the new switch. The new Switch have the mounting brackets in different places from the old one. Be sure to match up the numbers by the posts with the correct wires

Unscrew the top and remove it , 4 more screws to remove the top of gear box , wipe out the old grease , lift the gears , but to remove the center gear you need a special narrow tip plier to remove the snap ring . Changed the center gear , apply new food grade grease and with reverse order putting back all remaining parts . Worked fine .

Took off all the screws to open the mixer and install the new parts.

I followed the instructional video closely. My old circuit board was labeled and laid out slightly differently than the new one, so in addition to labeling the wires with "color" or "motor" label from the old board, I also made sure to label with more identifiers that were included on both boards such as "P1" or "P2". Once I labeled the wires with all the information, removal of the old board and installation of the new board was straightforward. This isn't the first repair I've made on my KitchenAid but it was by far the simplest.

Removed 2 screws holding the switch unplugged the one at a time.
opened the gear box cover 4 Philip screws, cleaned out the grease
removed the pinion gear, removed pin, removed the planet gear assembly replaced gears in reversed order greased it up put gear cover back on and tested worked great.

Watched utube
video how to repair and ordered part, easy

Just followed the video.amazing!!got my kitchen aid back.