11060812990 Kenmore Dryer - Instructions

Prop up the hood of the dryer with flat bar. Take out 2 screws holding dryer front end and 2 switch screws for dryer light inside dryer door. Secure dryer drum with bungee cord. Lift front end and remove. Remove broken belt. Route new belt over drum and pass underneatch idler pulley at botttom of dryer. Apply pressure to idler pulley w/one hand while securing belt around motor with the other. Make sure drum seals are snug between front and back of dryer while putting everything back together.
Have confidence. This is a very easy fix.

First I unplugged the dryer from 240V and removed the back cover upper (behind the switch) and lower (exposing the remainder of the parts)

Inside the upper section was a folded wiring diagram of the dryer (don't know if this was courtesy of Whirlpool or another individual, but it was a very nice touch.)

I did a resistance measurement across the heating coil and found out it was fine. I then plugged the dryer back in and carefully took voltage measurements from one phase of power (this was easily accessed where the power comes in to the dryer, just be careful not to touch or short the wires)

I had an assistant turn on the dryer (this makes things go a little faster, as you are behind the dryer otherwise) and checked for 240V across the heater coil.

Once I did not have this, I kept one lead on the left side wire (one of the power phases coming into the dryer) and moved the other lead to the left (as viewed on the wiring diagram) until I no longer had 240V. This identified the faulty component as the Thermostat High-Limit, non resetable.

I ordered the kit with the High Limit NR and High limit Thermostat (as both had to be bad). I also ordered the 150 degree cycling thermostat (although this was not necessary - for <$20 I opted to replace it as well)

Removing wires one at a time, each component is fairly easy to replace.

My only complaint is that with the combo kit, the wire attachment is a little different that the original component and requires you to cut an existing wire and crimp a different terminal to allow all three wires on the High Limit thermostat (250 degrees) to be attached. There is little to show you how exactly the crimp is to be connected (it goes on the smaller of the three wires - DO NOT CUT the jumper provided and USE A GOOD CRIMPER - not the $2 variety, or you'll be getting a new connector!!) The connector provided is designed for some strain relief from one connector to the other, however) An additional jumper with the appropriate connectors already attached would be a nicer design.

Also, make sure you do NOT screw in the smaller cover that covers the power in until you place the entire lower half cover back on the dryer (unless you want to take it off a second time, as I did...) as it uses a common screw to hold both in place.

Overall, fairly easy to do with a minimum of tools, straight blade screwdriver to remove stubborn wire connectors (esp. for HT thermostat 250), ratchet and socket for quick removal and replacement of covers, and a good T&B style crimper ($10-$20 at your local hardware and well worth it even if you only use it a couple of times)

30 minutes and done - the dryer now cranks out the heat and the advanced settings (Auto dry) work great - no more 2-3 times throug to get things dry.

If you have a minimum of mechanical ability and a little bit of electronic troubleshooting skill, you can check and repair this youself and save about an $80-$100 service call.

Thanks to Part Select for the diagram of the dryer layout as well!! (Schematic would be nice if available online, though!)

Shipped the part in about 2 days from order time, as well. Will be back (hopefully not soon, though, as something has to break first!!!)

Be safe and good luck!

(One last note: Make sure your lint trap is clear including the hose - either due to build up or a lazy kid...as this probably caused the failure as heat could not escape...)

Old door catch came out, new one slipped in. All works great.

Looking at the schematics, it wasn't clear exactly where the motor was located. I took off the rear panel thinking I could get to the motor through the blower. Realizing that was a no-go, I did some web searching and found that the lint screen chute had to be unscrewed, the top had to be lifted to gain access to the top 2 screws holding the front panel to to the main body. The barrel was then dropped and the rib belt removed from around it so I could set it aside. The clips were removed from the front and the back of the motor to gain access to the blower shaft. .The motor shaft is screwed into the blower shaft but it took me a while to figure out how to grab the blower shaft( made of hardened plastic?) with an adjustable wrench while torquing the end of the shaft with a (3/4"?) socket wrench. Access to the rear was rough, but getting the motor out an back in was easy. The spring tensioner for the belt was the next hurdle. With the s-curve facing outward and clipped to the base, the belt with the rib side wrapped around the barrel, the belt was slid between the roller and the tensioner bracket and wrapped around the motor drive rib side inward. I had to take the old motor to kind of prop up the barrel so I could at least see the tensioner and motor interface. I had to do a balance trick where I held the barrel up while centering it to the belt and the rear panel while ensuring the cloth seal was seated to the outside of the chamber. The front panel went on, and the front cloth seal was seated by spinning the barrel. The rest was just a matter of reversing the steps. Tons of lint/dust is probably what crashed this motor. Disassembling the front and the back allowed a thorough clean up - vacuuming and wipe down. Should go another 10 years/

Everything worked perfectly---thanks to the suggestion of your call center agent. She suggested that since the replacement door handles were no longer available, I should consider repainting them--it worked like a charm. Please tell her she was a life saver. We rent that house in Fl and my returning tenants had complained about the discoloring refer handles. Thank you

Half of my pulley was broken off so there were no wrench flats to take it off. I was able to remove it using Channel Locks and the 7/16 wrench shown in the video.

Hint: Use a one gallon ice cream bucket to hold up the drum while connecting the belt. It makes it much easier and gives you more clearance.

Unplugged washer,removed the two screws by the lint trap,moved the top foward lifted the top (it'shinged in the back )the switch is right inside the door top right hand corner removed the two screws that hold the switch in place used a flatblade screwdriver to seperate the connections pulled off the old installed the new switch put every thing back together worked as though it wes never broken

Do to age and heat the dryer door handle was brittle and broke. Ordering was easy on line. Part was delivered faster tan expected. Oh and the repair time, Less than 1-minute.

Thanks for the great service.

I was reluctant to call a repair service. Typically when an appliance is as old as my dryer (14 years old), service people encourage you to replace, not repair. I had replaced the dryer's motor within the last 5 years and believed my dryer still had life to it. At first, I tried cleaning the lint build up from the dryer cavity and hoses. This worked but only for a couple of days. After reading other successful repair stories on the website, I decided to try replacing the thermal fuse. It was so easy. The part was easily identifiable. It was just a little hard to yank off the connecting wires. Good as new and no service call.

It was so easy... Pop out the old with flatblade screw driver and insert new piece... Works perfectly and looks better than the velcro strip I was using to hold the door shut...! Thanks for fast delivery and having the part available...

Regards,
JBL

After researching and finding correct replacement unit placed order and waited to receive. Screen is located top of dryer so replacement simple and fit was perfect.

The most difficult part of this repair was making sure I purchased the right part !!! Part Select.com has a great website with pictures of almost every part you could ever need. I was able to select the right part and from there the repair was easy.

First I pulled out lint catcher, you will see two screws ,removed two the screws on top ,( philips head screw driver) I than took a putty knife and pushed in the front of the dryer under the lid and lifted the top up, I than removed a self tapping screw on each side with a 5/16 wrench and lifted the front panel out. I than pulled out the drum and this exposed the two rollers, I than pulled of the nut locks with athe pliers , took off the plastic triangle snaps and pullled off the old rollers , replaceing them with the new ones,put the triangle locks on and that the lock nuts on , I than put the drum back in, than the front panel, replaceing the two self tapping screws , snapped down the top,replaced the other two screws again on top and replaced the lint catcher, I was done.

Troubleshhot problem, used multimeter to verify current to motor. Once that i was sure motor was getting proper voltage, I used a meg-ohm meter on A/C motor windings and physically tried to turn motor and found that it was siezed. I then cleaned inside of unit inspected belt and drum rollors. Due to the cost of the items, I decided If I was going to replace the motor I should replace all moving parts, and install new belt. Everything went easy. WHAT WAS MOST IMPRESSIVE! was that the Parts people sent the correct parts on time the first time, with no hiddin charges. There web site should accurate diagrams of parts and internals of machine. I was really pleased and will use this service again. Thank you

I needed to remove the front lower cover, very easy as it is held on with clips only so I used a flat head screw driver to pop it off. I had to remove the lint filter and then there are two screws attaching the top cover of the dryer to the internal lint filter tray. The top of the dryer can then be opened front to back I again used the flat head screw driver to pop the top open as it has two clips at the front corners. It helps to have someone to hold it open or a rod of some type to keep it open. You can now lay the belt on the top of the drum and work it down the back side by pulling forward on the drum itself to seperate the drum from the seal that presses aginst the back side of the drum. I then went from the lower front to retrieve the belt now draped over the drum and pinched the belt to pass it through the tensioner and over the drive pulley. looking at it from the front the belt will come down the right side of the drum under the tensioner pulley around the drive pulley across the bottom of the drum and up the left side. The belt sits almost in the middle of the drum not against the back lip where there is a groove that might be confused as a place for the belt to ride that is where the seal sits then reverse the process to reattach the top to lint tunnel and reattach front cover and you are good to go . i would suggest vaccuming any old dust/ lint whlie everything is open as this reduces the chance for catching on fire I was supprised as to how much lint was loose inside the dryer cavity itself and our dryer is gas and the flame is an open flame.