TDG546RED0 Tappan Dryer - Instructions

We followed the instructions for the drum glide replacement and changed the belt and drum support bearing piece, cleaned it out too. Works like a charm. Thanks for saving us a bundle.

1. Unplug dryer from outlet
2. Using Lg. flat screwdriver, pry under the front edge of the top and release two spring tabs
3. Lift up top and tilt back out of your way
4. Unscrew two phillips scews on inside of front panel
5. Lift up and out the front panel. Two spring clips at bottom.
6. Rlease tension on drum belt at the motor. Access panel at rear of dryer.
7.Unscrew 3 screws from inside, center rear of drum.
8. Remove drum through the front of the dryer. You may have to spread the sides apart a little bit for it to fit
9. Lift up on the rear drum bearing to remove it from the bearing retainer. ( U shaped plastic socket)
10. unsrew 2 screws and remove the bearing retainer, ground ball. Ball retainer is on outside of dryer.
11. Vacuum everything--duct, blower, lint trap, ect.
12. Intall new bearing retainer and grounding ball, an assistant is helpful at this time, one to hold ball retainer on rear of dryer, one to screw it in from the inside
13. reassemble remainder of parts in reverse order.

The motor bearings had stiffened up – classic planned obsolescence.

I could tell the motor was bad, because when I tried to spin the drum by hand, it wouldn't turn in any direction. (Normally it can turn fairly easily.)

(Helpful hint: As you remove screws / parts, place them in a plastic baggie, and write on the baggie from whence they came. This is especially helpful if you have to order parts and then wait a few days for them to arrive.)

You can replace the starter motor without removing the drum, but it is easier if you do remove the drum. Plus, I decided to also replace the drum belt, since it was 9 years old and is a wear part.

UNPLUG THE DRYER BEFORE YOU BEGIN.

1. Pop off the top cover; it has two spring clips at the front, then it hinges up. Disconnect the green grounding wire at the back, then slip the cover off the hinges and set it aside.

2. Remove the front panel:

a. Looking down into the dryer, disconnect the electrical harnesses that go between the front controls and the body. You may have to cut a nylon cable tie to access one or more. (Note that they have shapes that won't allow you to mix them up later). Also, there are two wires that attach to connectors in the top middle of the dryer, which are difficult to get at; you may need a needle nose pliers to pull them. Remember their color-coding for reinstallation.

b. Remove the two phillips screws located about 8 inches from the top, on either side, inside the body, that hold the front panel in place.

c. The front panel is now held in place by spring clips. Pry it gently to pop it loose. It will hinge out, then you can pull it up. Notice how the front piece has felt pads that serve to hold the front of the drum; you'll line it up the same way when it goes back together. Set the front panel aside.

3. Remove the rear motor vent plate.
a. It is at the back, lower right of the dryer (which is lower left once you're behind it). 2 phillips screws hold it in place.

b. Now look inside to see the motor and belt. Memorize how the belt feeds around the motor pulley and the larger, white plastic tensioner pulley. Notice how the rear motor bearing sits in a half-round metal plate, held down by a spring clip. (Make a drawing if you like.)

c. Move the spring- loaded tensioner arm to take tension off the belt, then slip the belt off the motor pulley.

d. Notice that the tensioner pulley, arm and spring are all held in place by the spring. Note that the tensioner pulley can slip off its shaft. Note these things for when you put it all back together later.

e. Now undo the tensioner arm spring and remove the arm, pulley and spring. Set them aside.


4. Remove the drum:

a. There is a yellowish plastic block at the top front of the open dryer body that holds the drum. Take it out with a phillips screwdriver.

b. Slip the now un-tensioned belt off the drum, to the back, so it hangs over the heater element body. You can leave it there for now, so you don't forget to install it before you put everything back together. If you're going to replace the belt, now is a good time to do so. (Check the length of the new belt against the old one, to make sure they're the same.)

c. Now you can remove the drum. It uses a center ball in a socket joint at the back to hold it in place. Use a screwdriver to lever upward on the back of the drum. This will pop the ball up, and then you can pull the drum out from the front.

5. Clean it up.
Now is a very good time to vacuum out any lint in the fan area, inside the dryer body, etc. Also consider removing the lint trap assembly from the dryer front ( 2 phillips screws) and vacuuming it out as well.

6. Remove the motor.

a. First, remove the fan that's attached to the front of the motor. Use a socket (7/8", I think) to unscrew the fan from the front of the motor shaft. IMPORTANT: The fan has a plastic hex nut sh

Unpluged dryer. Removed the top of dryer by pushing in a retaining clip on both sides of the front lip with a screw driver. Remove the two screws on both sides of front panel. These screws are square head or phillips #2. Unplugged the wiring harness to front panel (make sure power has been disconnected). Support drum and lean front panel away from dryer body. Front panel will pull off of tabs at bottom. The old drum glide is fiberous and hard to remove. I removed most of it with the pliers, but had to carefully scrape the balance of the glide off with the wood chisel. The adhesive that comes with the repair part has an acetone base, so I used acetone (or you could use nail polish remover) to remove the old adhesive. Once the acetone has dried, I applied an 1/8" snaking bead of adhesive to the front panel. There is more adhesive in the tube than you need so do not use too much. Make sure that you get adhesive as close to the base of the lower seal as you can. Follow directions on adhesive tube and then attach the glide. I let it set up for about 30 seconds. Place the front panel back on the tabs of the dryer. Carefully lift the drum an fit it on the front panel and insert the two screws holding the panel to the base. Reconnect the wiring harness and make sure it is not in contact with the drum. Check to make sure that all of the electrical connectors on the timer are still in place. Reassemble the dryer. Reconnect power.

The top of the dryer was easily removed by prying the front up with a screwdriver then tipping it back and off of the mounting brackets. Then the front of the dryer was removed by unscrewing a single screw on each side that held the front to the side panels then pulling the front away from the dryer. Once the front was off, the coils were easily accessible on the bottom left side. A metal bracket held the coils on and was somewhat tough to get the two screws removed on it as they were stuck, but once they were removed the coils easily came out and I was able to replace them in minutes. The whole job took 15-20 minutes and I now have a dryer that heats through the entire drying cycle.

First, I removed the top panel which is held on at the front by pressure clips. Second, I removed the entire front panel which entailed removing 2 screws and 2 wire couplings. Third, I removed the 3 screws on the inside center of the drum which turned out to be unnecessary. Fourth, I slid the drum forward in order to access the rear bearing. Lastly, I replaced the entire bearing assembly including the shaft, bracket, bearing, grounding ball and clip. Again, probably not needed but I had ordered the parts in advance in preparation for the worst.

took off back vent panel, removed belt from idler pulley. tried motor again to see if it would work under no load. motor was not seized just would not run. concluded it was the motor. I removed the 2 mounting screws from the back of motor area. from there removed top of dryer and bolts for the front door panel. propped open the door panel to get to the fan housing and 2 front motor mount screws. disconnect the fan wires. pull out fan and motor assembly from front of dryer. I used a medium sized locking wrench behind the pulley and then mounted the wrench (attached behind the pulley in a vise) from there I was able to use a socket to take off the plastic nut at the end of the fan. Notice that it is a reverse thread so don't strip it. dismount motor from bracket and reasmble with new motor. all the steps in reverse. Since the motor was out it just made sense to replaced the belt at this time. took about 45 minutes to disassemble and just over an hour to get it all back together. Make sure you clean out the lint box from inside the dryer.. over the years it will accumulate a lot of nasty dust bunnies. check that all the surfaces are clear of dust and the back of the vent pipe to..

1. Pry Dryer top up and off the clips. (Front of Dryer)
2. Remove 2 phillips screws on the inside of front panel.
3. Lift front panel up and set off to the side
4. Removed 2 phillips screws with short handled phillips driver that hold the gas valve coil bracket in place.
5. Unplugged and removed both coils, installed new coils and bracket. Re installed front panel, screws and top.

I first watched the video. Had I not done that, I probably would have started looking for a new dryer. The repair is simple and I feel like now I could repair just about anything on the dryer.

I removed the broken door latch & strike with pliers. Then I pushed the new parts into place

Let me start by saying that I am a stay-at-home mommy of 2-year-old twin girls so if I can do this, you can too.
1. I disconntected the dryer from the outlet.
2. Then I had to pop open the top of the dryer. I had to wedge a screwdriver underneath the top lid (towards the front corners) in order to open the top.
3. Looking into the dryer from the top I could see a few screws I needed to remove that were along the sides of the drum. After removing the screws, I was able to remove the front panel of the dryer exposing the drum.
4. The seal that I needed to repair was located on the front panel. I had to remove the old seal (I had to scrap to get some of it removed).
5. I applied the adhesive then attached the upper and lower seals.
6. I let the seals dry for a few minutes then replaced the ront panel. In replacing the panel, the seals need to fit around the drum. You need to be careful in fitting the drum so that the seals remain intact and not pushed out of place.
7. Then, I simply replaced the screws to the front panel and secured the top lid back in place.
FYI: I did have a problem with the lower seal, in placing the drum over the seals, the lower was pushed out of place without me knowing. A few days later, the dryer was making a noise and clothes were still getting caught. After opening the dryer and examining the seal, I needed to reattach the seal. I was out of the adhesive but was able to use Gorilla glue (can withstand any temperature once it is dry). Works good as new now.
FYI: I also have to add that the actual replacing of the seals did not actually take 2 hours but since the dryer was opened, I took advantage and thoroughly cleaned the inside of the dryer.

Just as others described in your forum, getting to the gas valve solenoid coils is relatively easy. Pop the top lid and lay it back, remove 2 inside screws that fasten the front cover and pull back off the snap clips and lift up and off. Remove 3 screws that hold the entire gas control assembly to the bottom of the dryer and remove. Unfasten 2 screws on the valve that lock the plate on top of the two coils, unplug the electrical spade lug connections and remove. Install the new coils and do everything in reverse. Easy as 1-2-3.

I took the new latch out of the package and snapped it into place. It took about 15 seconds, and that included the walk to the laundry room!

I did not troubleshoot my gas dryer to find the exact part that needed to be replaced. Instead, I did some research and found that the ignition coils are an extremely common problem.

The top panel of my gas dryer is attached by two snap clips located in the front, about three inches in from each side. I slid a butter knife in the space between the top panel and the front panel to push the clips and release the top panel. Front panel is attached by two screws, one on each side. I removed the front panel to access the heating system on the bottom left of my dryer and immediately saw the two ignition coils with a metal cover on top of them. Removing the metal cover was a little difficult because the two screws holding it in place were stuck. Once the metal cover is off, the two coils simply slide out. On my dryer, the bigger coil had a metal sleeve inside the core. I kept it and used it with my replacement parts.

The most difficult part of the repair was figuring out how to take appart the dryer to access the heating system. Now, the ol' lady is bragging to her friends that I didn't just fix the dryer, but that i've actually made it better than when it was new ;-)

remove the rear lower left vent cover to get access the belt tensioner and pulley. then pop the top section up with a flathead screwdriver in the front, freeing it from the popclips. Then remove two screws from the back side of the front section releasing the drum. loop the belt around the drum.