TDG546RED0 Tappan Dryer - Instructions

1. unplug the dryer, remove the aluminum vent and move it to an area that has a lot of elbow room.
2. remove the top lid with a flat screwdriver. It seems that the top lid was being held by 2 metal clips on each end.
3. on the right hand side removed the 2 wires from the front face of the dryer. this is the switch for the open door sensor. remember which wire goes where.
4. the on the left and right side will be one screw and one metal clip, unscrew and pop the front panel with a flat screwdriver.
5. in front of the drum remove the plastic clip that is used as a guide for the drum to be in place.
6. look in the drum and there is 3 screws that form a triangle shape. remove the screws.
7. remove the belt from the drum. inspect the belt. replace if necessary.
8. lift up and pull out the drum.
9. remove the rear drum assembly and replace it with the new parts.
10. repeat in reverse and your done.
It took me 40 minutes the first time i replaced the rear drum assembly then i forgot to hook the belt up correctly and i unassemble the unit in 5 minutes fix the belt and assemble the unit in 5 more minutes. Now the wife is happy.

Took apart the dryer, definitely a two person job. Cleaned up a bag full of lint that collected in the dryer (can't believe it didn't start a fire!), removed the old glides and seals, sandpapered off the old adhesive, applied fresh adhesive, attached the glide and seals, waited for the adhesive to dry, reassembled the dryer. Now it's working like a charm!

I definitely would not have tried to do this had it not been for the other testimonials written here. But it sounded so easy, I had to just try it (the repair man estimated that with parts and labor, we would be looking at somewhere between $250 and $300!).

The repair itself took less than 15 min, but I spend a good deal of time looking around the garage for a few screwdrivers and my socket set (me and tools don't meet too often). I could simply pry up the top cover on the dryer with my hands, then got it all the way up after removing two screws from the lint trap and undoing this really annoying wire connector thing. From there the front panel lifted off. To remove the drum, just had to release the tensonier on the belt, and it came right out. From this point it was really obvious where the replacement parts would be going. A few screws later, and I could swap the parts, and put humpty dumpty back together again.

It works!!!

Before this fix which worked beautifully, I tried replacing the flame sensor which did not work. To read that story, search under part number PS459818 (Flame Sensor). Our model is a Westinghouse, so access to the unit is a bit different than the other stories. It's a stacked front-loader sitting on top of a washing machine.

1. Open the little front door (lower left side) by unscrewing the little screw right below it. The door will pivot and slide out vertically.
2. Disconnect the electrical main lead coming from the back of the unit (just in case).
3. Close the gas switch lever on main gas pipe coming from the back on left side (just in case).
2. Remove 2 phillips screws on top of the metal bracket holding the two coils. The screws have to be removed completely along with the bracket. It's easy, they are right in front and there is room for the screwdriver. Use a thin long one instead of one with multiple bits to better align with the screws, which are very close to the coils.
3. The two coils slide right out and are very different so it's easy to keep them straight. Remove electrical connectors before or after removing the coils (I marked the plastic on top with a sharpie to keep them in the right orientation).
4. Drop in the two new coils and reconnect them to the electrical leads.
5. Reconnect main electrical lead from back (match wire colors)
6. Reopen gas lever on gas pipe.
7. Drop in front cover at an angle, tilt vertically and put screw back underneath. Use magnetized screwdriver or a piece of scotch tape to hold the screw or it might fall off the screwdriver.
8. Voila'. It worked.

This website is great. Our dryer is a Westinghouse bought in 1991 (almost 20 years old!) and with this fix it's just like new. In 1994 we used parts bought here to fix our washing machine (Westinghouse LT350RXW1). That machine is now 15 years old and still going!

Raise the top and remove the front panel assembly. One philips screw, 24mm gas line coupler and 3 electrical connectors frees the burner assembly. Slid the old igniter out and the new one in.2 philips screws to remove the coil retainer and replace the coils.

Replaced rear drum bearing, drum support bearing & drum belt. Still very noisy. Will order new motor & see if that does the trick.

Popped in the new door catch! Tightened the hinge screws( which work loose and allow the door to droop. The reason the catch broke!) Also put red Loctite on the screws in an attempt to keep them from backing out again! Working great so far!!!

followed the instructions video on the site had no problems just took about 2 hrs to complete

The conversion kit had everything needed, However the instructions were lacking in description on how to assemble everything, this kit includes the new style burner, igniter, igniter mount, air shutter and propane orifices. A detailed picture would help.
The hot surface igniter was broken in the box, luckily the dryer had the same style igniter already installed. I just had to reposition the original igniter to light properly. No special tools needed. Read the instructions before installing.

I took the new door catch out of the packaging and just snapped it in place it was easy peasy and took less time than opening the package

As others have described in more detail... I lifted the top, removed the 2 screws holding the front panel (one on each side, inside the control panel on either side - not the easiest to get at, but not too bad), popped the clips holding the front panel in place and removed it. With the front panel off, the location of the coils is obvious (lower left side). The only challenging aspect of this repair is that the 2 screws holding the coils in place are really torqued in so it was crucial to use the exactly correct size screwdriver and not let the screwdriver slip while unscrewing those screws. Actually swapping out the coils took seconds, of course they have to go in exactly the same way as the old ones. I did take a few minutes extra to vacuum out years of lint from the inside of the dryer. Overall, much easier and cheaper than I was expecting and now I know where everything is inside the cabinet.

So easy! I ordered the part on the website. Received it 24 hours later. And popped it in place. Good as new.

Open the top of the dryer. Reach inside and remove 2 screws that hold the front in place. Detach the power cord inside where there is a connector. Remove the front of the dryer. That exposed the drum glide where all three nylon guides had worn off.

Peel off the old guide. Clean the surface with sandpaper. Use the supplied adhesive to glue on the new guide. Use masking tape to hold it while it dried.

Reverse the first paragraph to re-install.

I am a "do-it-yourselfer" despite my husbands opposition. I followed instructions from one of the posts on the site and took apart the dryer. I found the location of the rear bearing and took it out and replaced it with the new one. Easy as that. Made sure the parts looked the same. Made sure I saw how everything went together. I used a magnet to hold the ball bearing in place on the rear mount and taped the metal bracket on the outside of the dryer. Screwed it right in. Reassembled in reverse and works like a charm. To all the women out there who don't think they can do this. It's easy. Give it a try.

Disconnected power cord; lifted top using putty knife to open spring holds on the sides of the top; released front panel by removing screw from each side;removed old glide and glue; glued new piece in place; reconnected all parts and let dry overnight.

A caution to take care of sharp/rough edges when removing old felt and glide. Goof Off worked well enough along with elbow grease to remove the old glue. A stonger solvent may have worked better, but did not want fumes and residue in the area.

Fit of new glide was straightforward and fit well to the lower felt glide..

(Turns out that the squeak was primarily from the rear bearing that needed some cleaning and grease, but am glad to have replaced the worn front glide)