CVE407B Jenn-Air Cooktop - Instructions

pulled old one out , cleaned the area & replaced with the new one.

Removed the old grease screen and cleaned the entire area thoroughly and replaced the screen

1. Killed power and removed the regulator's knob, noted the position of the old control.
2. Took off the cover for the center vent and loosened the two screw holding the housing in place--the screws didn't have to come out completely as it is a U-shaped friction hold.
3. Unscrewed the two screws holding the old control switch in place--lifted the housing enough to get at the old switch and carefully pulled it loose--it was a front burner so the control switch was about as far back as it could be but still wasn't that hard to get at.
4. Turned the new switch to orient the wire connectors, then, using a needle-nose pliers, removed each friction connector, one at a time, and fitted them on the new switch (note: one of the wires fitted best if it went under as opposed to around the base of the new switch).
5. Replaced the control back through the housing and screwed it in place, making sure the orientation of the control matched the way it looked originally.
6. Slide the housing back over the two screws and tightened, replace vent.
7. Replaced the knob and turned on the power.

(The above took me about twice as long to write as it did to make the repair and I write professionally but am not a professional electrician.)

Also, I bought a second control switch because, given the age of the unit, I'm sure another one will go. The second one will assure that it won't happen :-).

I had put up with a filter that got more and more raggedy every year, but I thought my 30 yr. old range/grill top was too old for me to find an replacement filter. What a great service you offer. I found you by web-surfing, typed in the model #, and presto--you sent me the shiny new filter. All I had to do was pop it in and throw away the nasty grill (after washing the scent off to keep the bears out of my Colorado garbage.) Thank you!

Cleaned out the downdraft cove, inserted the new filter, and put old filter in garbage can. Laughing. Thanks. Wish you had a FAQ's hotline. I'd like to know if the radiant inserts fit the older coil-type models.

I unscrewed the housing unit, pulled out the 2 connectors and here is the hard part, getting the metal washers off the small posts. First I tried needle nose pliers, then I used a rubber mallet to bang it out from the top side far enough to use a reg. hammer to pull it off from the underside. Finally I got it off enough to break the washers with the needle nose pliers. Putting it back together was a breeze,took all of 5 minutes.

Simple Repair!
Turn off Power
Remove four screws under panel.
Remove old burner knob.
Drop Burner Panel from range
Remove 5 wire connectors from old burner control
with pliers
Remove 2 screws that held burner control to range
panel
Install new burner control
Rplace two screws to burner control
Replace 5 wire connectors to new burner control
Replace 4 screw under panel
Replace knob to new burner control
Turn on electricity
Made wife happy!

The replacement switch was not exactly as my original and none of the other instructions matched exactly with my unit. So I had to figure it out, but they matched mostly what Micheal from Colliervile wrote. Safety is paramount. Turn off circuit breaker and ensure there is no power to unit with a test light. You don't have to remove the glass top. Open oven door and remove 4 screws at bottom of control panel, then remove two screws on each end while suppoting the panel with one hand. Rest control panel on top of door or hang by wires. Remove two screws to detach switch from panel. I took pictures of the wire placement on old switch and drew a diagram of what color wire went to each terminal. I used the instruction sheet diagram of new switch and marked where each wire color goes. Here is where I put them: DOUBLE BLACK to L1,2; New jumper from P1 to S1; RED to 2: DOUBLE RED to P2; new jumper with small connector from S2 to "element on" indicator lamp (it's longer than and replaces existing jumper); YELLOW to 4a; TAN to 4. The letters in parenthesis on the instruction sheet almost matched up to my old switch so I used them to help with the placement. I didn't have to seperate any compound red wires. Double check wire placement and put it all back together in reverse order.

First step is turn the power to the range off. Then I removed the grate covering the down draft vent in the center of the cook top. Inside the vent opening are two screws that secure a panel that holds the four knobs that control temperature settings. Remove these screws. Slide the panel tward the back of the range while lifting it up. This will allow removal of the panel. Remove the knob from the burner control you are replacing. Under the knob are two screws. Remove the screws and let the controller drop out of the cover panel. Take the new switch and carefully remove the wires from the old controller and place them on the new controller in the same position. When the wires have been connected, put the controller back in the control panes and secure it with the two screws. Replace the panel back into the cook top. Tilt the control panel so the front is low and the back is elevted. Engage the lugs protuding out on each side of the control panel opening. Lower the panel back into the opening and secure it with the two remaining screws. Replace the control knob and you are done. You just saved yourself a $125.00 service call. Total cost for the controller $35.00.

1. Removed all four switch knobs (to be replaced with new knobs purchased with the replacement switch.(unnecessary if you are not going to replace all the knobs)
2. Removed the switch plate assembly by removing two sheet metal screws.
3. Inverted plate assembly and removed five wires and then removed two additional screws that secured the faulty switch to the plate assembly.
4. Reconnected the five wires and attached the new switch to the plate assembly.
5. Re-positioned the assembly on the cooktop and secured with the two sheet metal screws.
GAME OVER!

I removed the screws that hold the escutcheon assembly in place and lifted it from the range top. I slipped the wire connectors from the old switch and removed the push nuts. Removing the push nuts was the most difficult part. I wedged a small screwdriver under them and made enough space to cut them off with wire cutters (DON'T CUT THE POLES THE PUSH NUTS ARE ATTACHED TO!). There may be an easier way to remove them, but I'm a rookie and don't know what the easier way would be.

I attached the wires back to the same poles on the new switch as they were positioned on the old switch and pushed on the push nuts that came with the new switch to hold it in place. There isn't much room to work with so I used a small socket from a socket wrench set to hold the new push nuts in place while I pushed them on. The push nuts I received with the new switch were really too small. I forced one on, but broke the other one. I bought another slightly larger one at my local hardware store and it worked great.

I reattached the escutcheon assembly and was back in business. Overall, it took me about 30 minutes.

Finding part needed and quick shipping were great. Web site so helpful. Initial attempt to remove old part was troublesome because I took out wrong screws thinking I had to remove parts beneath burner. Once I figured it out, it was so easy.
1. Turn off power.
2. Remove 4 screws BELOW control panel (open oven door to see them)
3. Pull off 7 front knobs.
4. Lift out loosened panel.
5. Take out the two screws holding control switch to front panel. Note orientaion of switch.
6. Replace wire by wire to new switch.
7. Put it all back together. Make sure switch is put in same direction.
8. Turn power on.

Turn off the power to the appliance. Remove the two screws from the control panel. Turn the panel over leaving all wires attached. Others have complained about the difficulty in removing the old push nuts and installing the new ones – this way worked quickly and easily for me: to get the old nuts off – take an awl and wedge it between the flat part of the push nut and the plastic mounting tab of the switch body. Pull the awl upwards until it is parallel with the mounting post. The push nuts will break, use needle nose pliers to remove the broken push nuts. Pull the old switch out noting the orientation. Place the new switch in place over the mounting posts. The new push nuts are not too small, it just takes some force to get them on (a good thing, it keeps the switch in place). Easy way to get the new nuts on: take a small nut driver that is the same diameter as the new push nuts on a straight handle, and use it to force the new push nuts onto the posts. Move the wires from the old switch to the new one. Turn the panel back over, replace the two screws, restore power to the appliance. It is a 10 minute job with the right tools.

I first had to purchase the replacement motor which was quoted from a high of $236 to a low at graingers of$100. 00. The counterman at graingers removed the blower fan from the motor for me with a special long handled allen key. I then degreased and cleaned the blower fan. I had to cut off the screws on the motor and replace the 3 motor isolators and the urethane foam around the motor. I had to thread the 3 wires from the new motor through the bx cable from the old motor and reattach the fan to the motor. Anyone wanting more detailed informatioin may contact me at:mablume@optonline. Net

The repair was super-easy, the hardest part was removing the old screws and switch. I slid a putty knife under the old switch and used that to pry up while I unscrewed the nuts. The new switch was a very snug fit on the two studs, which was nice, but the nuts included with the new switch were too small as-is. I could have driven a punch through to increase the diameter, but I kept my old nuts and re-used them instead.