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41780042990 Kenmore Dryer - Instructions

All Instructions for the 41780042990
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I broke the turn start switch and had to replace it
This was a Sears Dryer, also know as Kenmore, This dryer can be stacked or side by side. In this case it was stacked. There are no directions on how to replace this part. For this model made in 2005 the lid of the dryer is held in front by two clips. You open the lid simply by prying the two front corners up with a flat head screw driver. The front of the top lid pops right up. You may have to remove the mounts in back if you cant lift the dryer lid enough to be able to get your hands in. UNPLUG THE DRYER I got a nasty shock. There are two wires on the switch, remember how they go and where they are, that's important. Turn the switch (from the front or back) so that it pops out. Remove and replace the wires put it back in (from behind/top) and twist a 1/4 turn into place. Plug, test and simply push the cover back down onto the clips. Done.
Parts Used:
Turn - Type Start Switch
  • Don from Port Jefferson, NY
  • Difficulty Level:
    A Bit Difficult
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Pliers, Screw drivers
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door handle broke off a the handle
used a putty knife to press the clips away from the door and lift the assembly away out of the door. Used the putty knife to push the clip over the lip and snap the new handle into place
Parts Used:
Door Handle
  • John from SARATOGA SPGS, NY
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
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My lent screen broke on my dryer
I remove the old lint filter and just put the new one in.
Parts Used:
Lint Filter
  • Mary from Garland, NC
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
  • Tools:
    Pliers
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heater element was broken
I removed dryer exhaust hose.unsnapped top cover the clips are in front and exposed inside of dryer,remove 2 screws on inside of front cover and set aside. remove lower cover in back and push belt extender until belt is loose remove 3 screws on inside of tumbler. remove tumbler out the front of dryer be careful not to damage belt set aside remove ball plate by pulling up and out it will unsnap. Now remove 2 sets of wires that are connected to heater element plate remove 4 screws holding element plate in place. Since dryer was all exposed I cleaned everything out with a wet vac put back together following instructions in reverse. Good luck
Parts Used:
Heating Element Assembly
  • eufemio from deltona, FL
  • Difficulty Level:
    Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Nutdriver, Screw drivers
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Brown stains on clothes.
Followed your website repair guides and the great belt replacement video.

Other parts used were; front lower basket seal, dryer seal, and dryer drum belt.

Had no problems except for keeping the drum belt idler pulley tension spring in place. Used the rear access panel to solve this issue.

John H.
Palm Desert, CA
Parts Used:
Upper Drum Glide
  • John from Palm Desert, CA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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Worn front drum slides
The disassembly was very easy and it appeared that this would be a very quick repair. But the removal of the old felt was difficult and once it was removed it took a lot of effort to remove the bits still stuck on. The tool of choice to remove the stuck on felt was a small torch. After that use a coarse sand paper to remove the remnants. Glue on the new felt and reinstall the front panel.
Parts Used:
Upper Drum Glide Front Lower Drum Seal
  • David from Plymouth, ME
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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Loud Squeek while the dryer is running.
1. After checking the Parts Select website for some useful information I unplugged the dryer.
2. I popped the two clips holding the top down and lifted the top up and out of the way.
3. I used the 8mm socket and screwdiver combo to remove the two screws holding the front of the dryer on. These screws are so close to the sides of the dryer that you need something very thin to seat the socket, it is so thin a small rachet would not fit.
4. Once the to screws are free to forget to unhook the two wires that lead to the automatic cutoff switch on the right. Label them and move them out of the way.
5. The front of the dryer should pivot forward and come right off. Don't forget about the two clips at the bottom, they are not really attached to anything and can be easy to lose.
6. Get your screwdriver and dive into the drum, on the back should be three screws, take those out.
7. Spin the dryer around and take off the vent cover in the lower left corner of the back of the dryer, watch out the socket is a smaller size.
8. Once inside there is an idler pulley like on the back of a ten speed bike, pull the tension out of it and take the drive belt off the pulleys.
9. The drum should be able to be pulled out the front of the dryer, set aside with the door. The screws on my dryer were so tight I had to use a hammer drill to remove them.
10. This is were I got stuck, no one mentioned how to get the bearing plate off, as if everyone would just know. You must lift up on the bearing plate and once it moves up then you can pull it out.
11. Use the 8mm socket to unscrew the old plastic bearing guide. The small metal clip on the back of the dryer will fall off with the grounding ball bearing.
12. With brum bearing kit in hand start off by putting as much high temp lubricant as you can into the bottom of the new bearing guide. I also use a little lubricant like glue to hold the new grounding ball bearing in the little hole on the back of the bearing guide.
13. Here is the tricky part you have to screw the bearing guide into the the dryer while simulaneously holding the little metal clip in place on the back of the dryer. I used duct tape to hold the metal clip and once the screws got started I just took the tape off.
14. Now you have to do the impossible, the bearing must be screwed to the drum. So unless you have 7 foot long arms you can't hold the bearing and drive the screws. Another problem is the bearing itself, the holes are not the same size as the original and they are not threaded. I stripped every screw that came with the kit trying to get them through the metal of the bearing.
15. With an unwilling victim holding the bearing steady I finally got a replacement screw to seat through the bearing. Once you get one the rest are easier.
16. You are ready to reassemble, after vacuuming everything ou, pick up the drum making sure the belt is around the drum about where it was when you took it off. Push the drum through the front of the dryer all the way to the back, aim a little high so the bearing can move down and seat in the bearing guide.
17. Tuck the clips on the front panel of the dryer into the bottom front edge of the dryer and the whole front should pivot up, when you get it almost closed you will have to lift the drum and set it on the front bearing in the door.
18. While holding the front of the dryer on you have to reach inside and get the 8mm screw started on the left or right, if you let go the front of the dryer will pop off and you have to start over with the pivot. Now is a good time to have a magnet on a stick so when you drop the screw or screw driver you don't have to take the front off to retrieve your tools.
19. Once the front is on reconnect the two wires to the switch in the front of the dryer. Remember the ones you were supposed to have labeled earlier.
20. Close the top of the dryer and spin the dryer around so you can reach inside the vent door and pull the tension pulley over and reseat the drive belt. Rem
Parts Used:
Rear Drum Bearing Kit
  • Miles from LaPorte, IN
  • Difficulty Level:
    Very Difficult
  • Total Repair Time:
    More than 2 hours
  • Tools:
    Nutdriver, Screw drivers, Socket set, Wrench set
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my mother dryer was leaving marks on the clothes and squeaking.
1 Unplug the dryer and Raise top up by releasing the clips and fold back to expose the drum. 2. Take Phillips head screw driver and remove two screws inside the front dryer panel and then take flathead screwdriver to pop out both sides and set aside. 3. Lay on your stomach and reach inside to the belt pulley and push right so the belt will release then stand to either side of dryer and grab the belt and lift the drum up out of its bracket. 4. Go to the front and pull the drum out and replace the Rear Drum Bearing Kit . 5. Grab the front panel and remove the Top dryer guide and replace to match evenly with the bottom dryer guide by cutting at least 1/8 -1/4" from felt and use High temp adhesive to glue down. 6. Replace everything in order that was taken apart and reconnect electrical plug and start dryer.
Parts Used:
Upper Drum Glide Rear Drum Bearing Kit
  • Jonathan from GAINESVILLE, GA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
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Heating Element broke
much as described earler,
1. Removed 2 screws on back at the top and 2 on the chrome vent to access the belt and pulley.
2. Disconnected spring from pulley assembly and removed belt from pulley and motor.
3. Removed top of dryer.
4. Removed control panel.
5. Removed screws from inside dryer tumbler (all of them)
6. Removed bottom kick plate.
7. Removed 2 screws from inside panel (near tumbler) and 2 screws from bottom of front panel. Removed front panel.
8. Removed tumbler housing.
9. Removed heating element cover.
10. Removed heating element pan. (wires first)
11. Removed "bearing" by lifing it up (snaps in)
12. Cleaned and regreased "bearing"
Assembled in reverse order.
Parts Used:
Heating Element Assembly
  • brad from oklahoma city, OK
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Pliers, Screw drivers
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My dryer wasn't drying due to a blown heating coil
When it comes to repairs the only thing that I can fix are sandwiches. To say that I am a handy man is usually followed by snickers from my wife and friends... However, I was able to completley take apart my dryer, replace the heating pan and coils, put it back together and it works all by myself (my wife was standing behind me with a fire estinguisher when I plugged it in for the 1st time). I took the advice of some of the post I saw on this sight and took some before shots with my camera phone and marked the wires with tape so I knew where to return them and was able to get it all done. I was suprised at how easy it was to do and how simple a dryer really is on the inside. Ordering the part and doing it myself saved me a couple of hundred dollars easy.... this was the way to go!
Parts Used:
Heating Element Assembly
  • Justin from lawrenceville, GA
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    30 - 60 mins
  • Tools:
    Screw drivers
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dryer wouldn't heat
remove top of dryer by prying with large screwdriver to snap back clips that hold it on remove two screws on both sides that hold the door . remove door then remove belt from dryer tub. (to remove belt take the back panel near floor off with screwdriver and lift pullie up that hold belt. )then lift tub upward to disconnect it from it's seat; pull it straight forward to get to the heating element.un bolt it with screwdriver and disconnect the sensor and put new heat element in
Parts Used:
Heating Element Assembly
  • billy from millsboro, DE
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    15 - 30 mins
  • Tools:
    Pliers, Screw drivers
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Door handle broke and came off.
Simply popped it back into place, careful not to break the new handle.
Parts Used:
Door Handle
  • Elizabeth from Mentor, OH
  • Difficulty Level:
    Really Easy
  • Total Repair Time:
    Less than 15 mins
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Glides and felt worn out. Rust spots on clothing and clothes with strings getting caught.
First, I read the other posts and got a good idea as to how to do it. I needed to replace the upper felt and guides but decided to go ahead and replace the lower felt and the bearing holder as well. If I had been thinking I would have replaced the belt at the same time but, oh well.

Disconnect the electric plug from the wall.
Pop the top using a medium sized flat head screwdriver.
Disconnect the wiring harness at right front of the unit.
Remove the two screws near the top of the front panel and squeez the retaining clips. You may need a pair of pliers for this but be gentle.
Pull straight up on the front panel to remove it.
To get to the bearing holder, remove the drum by first removing the access panel located at the rear of the dryer and removing the belt from the springloaded plastic pulley. With no tension on the belt simply pull up on the drum while also pulling slightly forward. The drum will pop right out but you will have to apply some pressure. There is no need to remove the three screws at the back of the drum on the inside.
Once the drum is out, remove the two screws holding the bearing holder and remove the assembly being careful not to lose the single ball bearing at the rear of the assembly. Pay attention as to how the assembly goes together.
Scrape off the old felt and glue. Like everyone else, I used a chisle and some GOOP. The old felt came right off with little effort and the GOOP cleaned off the old glue with not too much effort.
Apply the glue that comes with the felt glides according to the instructions on the tube. There's plenty to do both upper and lower felt in that tube. I used some spring clamps to firmly set the upper felt. The glue sets in just a few minutes. The lower felt has a bevelled edge that goes toward the door and fits into a groove on the panel. Once the glue is set you you are ready to put it back together. Like everyone else, I took the time to vacuum out the interior of the dryer and collect the coins and buttons that had accumulated. I found it very easy to reinstall the bearing holder assembly by myself by working from the side of the dryer. I put a dab of grease on the single ball bearing to hold it in place while I reinstalled the assembly. Put some grease in the bearing holder and reinstall the drum, then the front panel and belt. Put the belt back on the tensioner and take care of the couple of lose end and you're done.

This is a "no big deal" repair that looks worse than it is. It took me about 2.5 hours to complete and I was taking my time and just enjoying the fact that I was doing it myself.
Parts Used:
Upper Drum Glide Front Lower Drum Seal Drum Support Bearing
  • Michael from Snellville, GA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Pliers, Screw drivers, Socket set
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Dryer kept eating clothes
Took apart the dryer, definitely a two person job. Cleaned up a bag full of lint that collected in the dryer (can't believe it didn't start a fire!), removed the old glides and seals, sandpapered off the old adhesive, applied fresh adhesive, attached the glide and seals, waited for the adhesive to dry, reassembled the dryer. Now it's working like a charm!
Parts Used:
Upper Drum Glide Front Lower Drum Seal
  • Hua from San Diego, CA
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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Lound noise inside dryer
1. unplug the dryer, remove the aluminum vent and move it to an area that has a lot of elbow room.
2. remove the top lid with a flat screwdriver. It seems that the top lid was being held by 2 metal clips on each end.
3. on the right hand side removed the 2 wires from the front face of the dryer. this is the switch for the open door sensor. remember which wire goes where.
4. the on the left and right side will be one screw and one metal clip, unscrew and pop the front panel with a flat screwdriver.
5. in front of the drum remove the plastic clip that is used as a guide for the drum to be in place.
6. look in the drum and there is 3 screws that form a triangle shape. remove the screws.
7. remove the belt from the drum. inspect the belt. replace if necessary.
8. lift up and pull out the drum.
9. remove the rear drum assembly and replace it with the new parts.
10. repeat in reverse and your done.
It took me 40 minutes the first time i replaced the rear drum assembly then i forgot to hook the belt up correctly and i unassemble the unit in 5 minutes fix the belt and assemble the unit in 5 more minutes. Now the wife is happy.
Parts Used:
Rear Drum Bearing Kit
  • Joseph from little Egg Harbour, NJ
  • Difficulty Level:
    Easy
  • Total Repair Time:
    1- 2 hours
  • Tools:
    Screw drivers
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All Instructions for the 41780042990
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