3DWGD4800YQ0 Whirlpool Dryer - Instructions

First I unplugged the dryer, then removed the back panel, this exposed most all of the wiring and I could see the heater coils.
Not knowing what the problem was I started looking at the coils and could not see any broken parts.
So then checked the thermal fuse for continuity I removed the two wires from it with a small pair of needle nose pliers, it was held in place by two screws, once they were removed the fuse came out easily, I checked continuity with a volt meter placing the meter on X1 Ohms and could not get a reading.
I replaced with a new one and put it all back together the way I took it apart.
Then I plugged it in and it worked first time, I now have warm dry clothes.

Removed the two screws that attatch the lent channel to the top of the dryer, then lifted the top of the dryer by pushing in on the two locking tabs located at the front , left and right , corners of the dryer top with a small flat head screw driver. The top of the dryer will fold back out of the way. At this point I removed the two 1/4 inch screws that are located on the inside of the dryer front left and right corners that hold the front panel/door to the two side panels. Now I was able to lift the front panel up and set it to the side. The bottom of the front panel that contains the dryer door that I just removed was held on the bottom by two clips that slide into slots on the front panel and did not require any removal to disconnect the bottom of the front panel, just pull up on the front panel. Since the tub was held in place by floating on a seal at the back of the dryer and a seal on the front panel , which I just removed the tub is now free floating except for the two alignment roller wheels at the bottom of the tub. It is easier if you lay the dryer on its back at this point with front of the tub pointing up. I pulled the tub out and cleaned the years of built up lent and removed all the pieces of the old , destroyed, belt. Note, the belt tentioner is located at the front of the motor which on the bottom right hand side. If your belt is broke like mine the tensioner may/will fall to the back of the dryer when you tilt it back, but do not worry. Once the dryer was cleaned up I put the tub back in place , still on its back and made sure the two alignment rollers were in place and rolled freely when the tub was turned by hand. Another note, my original belt tensioner did not have a rolling wheel that the belt rode on , but was a semi-circle smooth surface that the belt remained in constant friction with when the dyer was running, so I made sure the replacement tensioner I ordered with my new belt did have a rolling wheel that the belt would ride on, which I believe will reduce wear and extend the belt life. The new belt came with a diagram of the belt and tensioner routing which was helpful. Note: do not take the tensioner wheel off/apart when trying to route the belt. Follow the instructions routing diagram. The tensioner is held in palce by inserting the bottom back half into the slot in the bottom floor of the dryer making sure it is aligned with the belt pully on the shaft of the dryer motor. The dryer is still on its back side. Now, it was easier for me to route the belt around the center of the tub, following the marks from the original belt, and hold in in place in a few spots with masking tape and then route it thru the tensioner and onto the front pully of the motor. Make sure you have the grooves of the belt against the tub and the grooves are aligned with the pully on the motor. Now you can remove the masking tape that was holding the belt around the tub and spin the tub by hand watching the belt making sure it is not in a bind and is traveling around the motor pully , tensioner and tub freely. Make sure the tub is still sealed on the back side wall. As you turn the tub by hand you can adjust the belt by hand so that is following the original marks around the tub left by the orignal belt. Also double check the two alingment rollers and make sure they are spinning and on track. Now put the front panel with the door on by sliding it onto the two clips that are one the bottom at each side and put the two screws in that hold the front panel to the two side panels. Now stand the dryer back up and spin the tub by hand again making sure it has a good seal on the back side and on the front panel. Pull the top back down and put the two screws in that hold the lent channle to the top. I am not sure when the belt started failing on my dryer, but was amazed at how quiet it runs now. Guess I was use to the extra noise made by a dryer that was about to die. This was a cheap and easy repair and glad I did it myself.

i was able to go on line with your company , find my dryer, order the part and had it the next day. fast , great , service

Cleaning the lint out of the whole machine took quite a bit of time--it was everywhere. Underneath the lint trap was a collection that ultimately ruined the thermal fuse where it restricted the air flow considerably.

Ascertaining the problem was the most time consuming part.

The actual repair was quite simple and didn't take but 15-20 minutes.

Pryed dryer top open and opened front door. . Unscrewed the 2 retaining screws. Pulled old switch from the wiring harness. Put new switch in place and replaced the retaining screws. Put new switch wire plug into the wiring harness. Before closing top, checked door switch function with dryer on. Dryer cut off when door open and when closed dryer started normally. . . Maint. Note instruction book should warn that letting door slam, which I did on occaision, broke the switch arm. Might save future problems.

First removed front and drum to check gas valve and igniter. No gas, no ignition. Checked power to devices; none (check hot line to ground, not to neutral.). Removed back of control panel looking for a relay or something. Found none, but did find a wiring diagram. That is where the site really came in handy. Studied wiring diagram together with the exploded view and pictures of each part to come up with a troubleshooting plan. Took the back off as well as a cover inside. Tested each part with meter, again going to ground and not across the device. Of course, the final device before the gas valve, a one time thermal fuse, was the bad part. At first assumed just a bad part. Later wondered if fuse did it's job and another part was bad. Ordered and installed new thermostat just in case. Put everything together after a complete cleaning and everything is fine so far. Not a particularly hard job because I had the wiring diagram and access to parts select site. Would have been much harder without them. Took a long time because almost the entire dryer had to come apart. But it got a good cleaning because of it and found a couple of bucks in change to help offset the cost. Can't imagine what a service call would have cost.

Repair was very easy. We are in the internet age so I use it all the time to get info on how to repair any thing in the house including cars. This time it was my dryer. I typed up 'Kitchen Aid dryer has not heat'and pressed searched and PartSelect came up. Typed in the model number and looked up the comments on No Heat. They had pretty cool site that shows videos on how to repair this things too. Came to conlclusion that the THERMAL FUSE was the main problem. Ordered it and as well as the Igniter assy just to make sure and as well as save on the shipping just in case. Ordered on Sunday night and the shipped the next day. It arrived on Tuesday. Unfortunately had a little problem on the shipment. Called PartSelect and they are so awesome they shipped me new parts asap at no extra charge. Awesome Awesome! Parts came in Thursday and first installed the Thermal Fuse and BAAAM! problem solved. Did not need the igniter assembly. Now I have an extra part in storage.
To replace the Thermal fuse.
1. Disconnect Dryer from power outlet. Remove the bolts on the back panel with a 1/4" socket. I used power drill because it is much faster.
2. Locate the Thermal Fuse. Disconnect wires and remove the bolt. Slide it up and pull. Install the new one and reconnect the wires. Replace the panel and plug the dryer.

That solved my problem. It should solve yours too. The whole process was less than five minutes.

It was simple once I figured out what to do:). I removed the 2 screws on the top of the dryer... they were a bit hard to find. Even with the other descriptions on this site. I was removing things I didn't need to. The 2 screws you need to remove are under the LINT COLLECTOR LID. Remove those 2 screws & lift the lid... it will be tight at first. the front of the lid has 2 "catches" in the corners.

The hardest part was getting the door switch assembly to "unplug". We pried it off -- eventually -- & then simply plugged in the new one.

Saved me LOTS of money & was worth the 30 minutes - 1 hour of work.

As I said previously, once you realize how to get the lid up & manage to pry off the plug, that's all there is to it -- easy!

Save yourself time & money & do it yourself!

Grow a second set of hands. Always unplug any appliance. Remove lint screen. remove two screws (philips Head). I took a wooden shim lightly tapped w/hammer to pop front of dryer top free. Mine worked on hinges and just flipped back til it rested against the wall. Removed two 5/16 screws inside holding face on carefully raise face section off the support clips at either side on the bottom. Pull drum out (I have the large style drum commercial size [approx.). Clean the inside free of all lint (known to be fire hazard). Sling new belt around drum. Get newly grown set of hands to hold drum in place. Pinch belt to fit between tensioner, lift tensioner and place belt around motor pulley. Spin drum couple times to make certain belt isn't twisted. Reverse dismantle proccess to put back together. Replace all parts that come with kit, you'll feel better knowing you got a new dryer, almost.

First unplug your dryer. Then, I removed the two screws on the lint trap leaving the lint trap in place--do not pull out the lint trap--only remove the two screws. Next, slide the top of the dryer slightly forward in order to release the top of the dryer. I did this with my hands. Once the top of the dryer is released, raise the top of the dryer and unplug the door switch assembly. Then, remove the two screws that hold the switch. These two screws were located on the front panel of my dryer and are visible when you open the dryer door. Remove the old switch and install the new switch by putting the two screws you previously took out from the old switch back in place and plug in the new switch. Lower the dryer top. Push the top back to lock in place. Line up the lint trap holes for the two screws that hold it in place and replace those screws. Plug your dryer back in and it should work properly. Very easy repair. We ordered our part one morning before noon, and it was here the next afternoon with regular shipping. GREAT SERVICE.

1. Removed the screws from the lint catcher
2. Removed the bolts from upper rear of dryer
3. Pried off the dryer top from the front (it rests on rear hinges)
4. Disconnected dryer door wiring
5. Removed bolt from inside upper front corners; removed front panel (be careful: the edges are sharp and the tumbler will fall when it loses support)
6. Removed broken belt and lint from interior parts; removed tensioner (which had fallen out of place). Note: The newer models have a tensioner pulley; my older model had a smooth semicircle that was confusing at first glance
7. Flipped dryer onto its back (for easier reinsertion of new belt and tumbler)
8. Placed new belt on tumbler; reinserted tumbler
9. Inserted new belt through tensioner, inserted tensioner "legs" into grooves on floor. Note: The belt will pull the tensioner upright when it's inserted properly (which isn't obvious at first)
10. Made sure belt and tumbler seal were properly installed
11. Replaced parts in reverse order
The process took over an hour because I couldn't figure out how to insert the belt through the tensioner. The trick is to insert the folded belt through the tensioner and onto the motor pulley. If I had to do it again, it would take about 30 minutes (including cleaning lint)

couldn't get blower wheel off of the motor. really tight. rounded off the wheel's square hub while trying to hold it still as I turned the motor shaft out. No, I wasn't turning it the wrong way :) I ended up going to the back of the dryer and using the multimax to quickly cut the wheel away from the hub. I love that oscillating saw! Just for fun, I put the motor in a bench vise and got the wheel hub off (in pieces). VERY tight! Ordered new wheel, and the job was smooth sailing from there on. I am guessing that experienced repair people automatically order the motor and blower wheel at the same time(?) BTW both parts were perfect matches for the originals. Not surprised; this has always been my experience with partselect.com!

1st Unpluged power.
2nd removed two screws under lint screen cover.
3rd poped up lid with flathead screwdryer, then removed (2) 5/16 screws from door cover and unpluged lid switch, lifted up dryer door pannel
4th removed drum
5th took out plastic triangle wheel rings
6th removed old belt guild (to motor pully)
7th removed old wheels and plastic rings stops
8th cleaned excessive hair dust with shopvac
9th put new replaicment part in dryer. made sure to turn manually to make sure belt was lined up properly, then put all dryer peices back.
10th aditional work, took back cover off and removed the (4) 1/4 screws for lint screen case (left side in dryer) vacumed out any excessive dirt lint ect, also cleaned any excessive dust I found in back of dryer, dryer , exhaust ect, and put all back together.
JUst like a new dryer aain after all PM was complete.

Started out taking the back off, then found online that access is from the front and much easier to get to. Simply pop the hinges in the back of the top panel and then the front of the top is popped off. From there, it is easy to remove the old belt, clean the innards (found 31 cents) and replace the new belt. It was a little disconcerting to see the idler pulley laying loose inside, but the diagram showed exactly how to put it back in place, with the new belt keeping it in place.

I read a fix-it article from another contributor and followed those instructions to the T. Pull out lint trap, remove the two screws. Slide the top cover towards the front and prop it up with a mop handle.
Unscrew two screws in the door switch (with the door open) - Oh, to keep from killing yourself unplug the dryer just in case. Take pliers and pull the plug apart. It will be right in front of you in the right corner at the top. Plug new switch into that plug, reinstall the switch by reinstalling the two screws you removed. Snap top back into place and reinstall the two screws at the lint trap. Oh, don't forget to clean the trap and slide it back into the unit. Now you have earned that beer.
Put tools away and proudly show your job off to the wife telling her how difficult it was.